• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• v.5B no.2
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• pp.137-141
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• 2005

A transverse flux, PM-exited linear motor (TFM-LM) with inner mover was designed and built. Its output power density is higher and its weight is lower than those of the conventional PM exited linear synchronous motors (PM LSM). To obtain the maximum thrust force under the given volume, the thrust force density with respect to the ratio of the slot width and the length of pole pitch is analyzed by the 3-dimension finite element method (FEM). Finally, calculated static thrust forces was compared with the experimental values. The calculated and measured performance of the transverse flux, PM-exited linear motor with inner mover revealed great potential for system improvements by reducing the mass of the linear motor. For examples, when this motor was applied to a ropeless elevator, it was possible to increase the power density by more than 400% over the conventional PM-LSM. The results of this study recommend this type of motor for the ropeless elevator or gearless direct linear driving system.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.159-162
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• 2003

The remeshing algorithm using the constrained Delaunay method adapted to the mesh density map is developed. In the finite element simulation of forging process, the numerical error increases as the process goes on. However, it is not desirable to use a uniformly fine mesh in the whole domain. Therefore, it is necessary to reduce the analysis error by constructing locally fine mesh at the region where the error is concentrated such as die corner. In this paper, the point insertion algorithm is used and mesh size is controlled by using a mesh density map constructed with a posteriori error estimation. And an optimized smoothing technique is adapted to have smooth distribution and improve the quality of the mesh.

• Transactions of Materials Processing
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• v.16 no.4 s.94
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• pp.244-249
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• 2007

The influence of powder compaction pressure on the hydraulic cylinder block fabricated by powder metallurgy is investigated in this study. The cylinder block is compacted with powder under various compaction pressures and then sintered, and its density and dimensions are measured to reveal the relationship of the powder compaction pressure with the product quality. Moreover, finite element analyses of the density distributions are carried out under the same conditions with the experiments and the predicted results are compared with the measured ones.

• Journal of Mechanical Science and Technology
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• v.16 no.5
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• pp.683-695
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• 2002

The objective of the present study is to analyze the fluid flow with moving boundary using a finite element method. The algorithm uses a fractional step approach that can be used to solve low-speed flow with large density changes due to intense temperature gradients. The explicit Lax-Wendroff scheme is applied to nonlinear convective terms in the momentum equations to prevent checkerboard pressure oscillations. The ALE (Arbitrary Lagrangian Eulerian) method is adopted for moving grids. The numerical algorithm in the present study is validated for two-dimensional unsteady flow in a driven cavity and a natural convection problem. To extend the present numerical method to engine simulations, a piston-driven intake flow with moving boundary is also simulated. The density, temperature and axial velocity profiles are calculated for the three-dimensional unsteady piston-driven intake flow with density changes due to high inlet fluid temperatures using the present algorithm. The calculated results are in good agreement with other numerical and experimental ones.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.75-78
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• 2004

A mesh generation algorithm adapted to the mesh density map using the Delaunay mesh generation technique is developed. In the finite element analyses of the forging processes, the numerical error increases as the process goes on because of discrete property of the finite elements or severe distortion of elements. Especially, in the region where stresses and strains are concentrated, the numerical discretization error will be highly increased. However, it is too time consuming to use a uniformly fine mesh in the whole domain to reduce the expected numerical error. Therefore, it is necessary to construct locally refined mesh at the region where the error is concentrated such as at the die corner. In this study, the point insertion algorithm is used and the mesh size is controlled by moving nodes to optimized positions according to a mesh density map constructed with a posteriori error estimation. An optimization technique is adopted to obtain a good position of nodes. And optimized smoothing techniques are also adopted to have smooth distribution of the mesh and improve the mesh element quality.

• Journal of Biomedical Engineering Research
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• v.25 no.3
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• pp.183-188
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• 2004

Magnetic resonance current density imaging (MRCDI) is a useful method for measuring electrical current density distribution inside an object. To avoid object rotations during the conventional MRCDI scans, we have reconstructed current density component images by applying a spatial filter to the magnetic field data measured both inside and outside the object. To measure the magnetic field outside the object with MRI, we immersed the object in a water tank. To evaluate accuracy of the current density imaging, we have made a conductivity phantom with a corresponding finite element method model. We have compared the experimentally obtained current density images with the ones calculated by the finite element method. The average errors of the reconstructed current density images were 6.6 ∼ 45.4 ％ when the injected currents were 1 ∼ 24 mA. We expect that the current density component imaging technique can be used in diverse biomedical applications such as electrical therapy system developments and biological electrical safety analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.7
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• pp.1116-1126
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• 1997

The effects of friction between powder and a mandrel on densification behavior of metal powder were investigated under cold isostatic pressing. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into finite element program (ABAQUS) to simulate compaction responses of metal powders during cold isostatic pressing. The friction coefficients between powder and mandrels with different roughness were determined by comparing experimental data and finite element results. Density distributions in the powder compacts were also studied for different friction coefficients. Finite element results were compared with experimental data for pure iron powder under cold isostatic pressing.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.7
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• pp.1073-1080
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• 1997

The stage 1 compaction behavior of tool steel powder under die pressing was studied. The friction effects between the powder and the die wall under different die pressing modes were also investigated. The elastoplastic constitutive equations based on the yield functions by Fleck et al. and by Shima and Oyane were implemented into a finite element program to simulate die compaction processes. Finite element calculations were compared with experimental data for densification and density distribution of tool steel powder under single and double action die pressing. Finite element calculations using the yield function by Fleck et al. agreed better with experimental data than by Shima and Oyane.

• Transactions of Materials Processing
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• v.3 no.1
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• pp.120-132
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• 1994

Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to aluminum strip drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property chages are studied.

• Transactions of Materials Processing
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• v.19 no.4
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• pp.248-252
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• 2010

In this paper, three-dimensional finite element analysis of thread rolling process of a 12 point flange head bolt is conducted using a rigid-plastic finite element method based metal forming simulator AFDEX 3D. A whole sequence of cold forming processes of a long shaft bolt composed of four forging stages and final thread rolling process is simulated to reveal the mechanism of thread formation. A mesh density control function is applied near the major plastic deformation region to achieve computational efficiency. It has been shown both numerically and experimentally that longitudinal lengthening or shortening is negligible in thread rolling.