• 소성∙가공
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• 제13권5호
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• pp.422-428
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• 2004

At present, the design of extrusion dies and operation in extrusion companies are primarily based on trial and error. The experience of the die designer, the press operator and the die corrector determine the performance of the extrusion die and the efficiency of the process. In order to produce defect-free products of desirable quality in terms of strength, surface quality and geometrical dimensions, it is important to obtain more knowledge of the processes that occur during extrusion. Recently, to reduce the costs of designing and manufacturing of extrusion dies, and to ensure the quality of the extruded products, numerical simulation for extrusion processes such as FEM (finite element method) is applied increasingly and becomes a very important tool for the design and development of new products. However, most of the studies about FE simulation have been accomplished for simple geometry and low extrusion ratio in the filed of steady metal flow conditions. The extruded products of AI alloy in industrial practice involve complicated sectional geometry. This study was designed to reduce the time of die design and manufacturing in the extrusion process using FEM simulation. FEM simulations of extrusion process were performed in non-steady states conditions by changing weld plate included in extrusion die set. Product which was employed in this study is heat sink that has been used in the parts of heat exchanger of electric circuits. It is generally applied for aluminum or its alloys due to heat efficiency and easy production of complicated shapes, and manufactured by extrusion process. The simulated results showed that weld plate shape in extrusion dies influences meta] flow and dimensional accuracy of products.

• 대한기계학회논문집A
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• 제37권12호
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• pp.1453-1463
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• 2013

본 연구에서는 유한요소해석과 압입시험으로 압입자 형상이 압입균열특성에 미치는 영향을 조사했다. 본 논문에서는 Lee 등(2012)이 제시한 cohesive zone 모델특성 및 균열생성, 진전을 위한 해석조건에 기초해 다양한 균열해석을 수행했다. 우선, 사각뿔 및 삼각뿔 압입균열 시험과 해석을 비교해 해석모델의 유효성을 검증했다. 아울러 비대칭 압입자에 의한 압입시, 압입하부에서 비대칭 균열의 발생여부를 해석적으로 관찰했다. 최종적으로 압입발생 균열수와 균열길이 관계를 조사했다. 균열수와 균열길이 관계 및 동일 압입자형상(압입자 모서리수)에서 압입자각에 따른 균열길이 변화를 이용하면, 특정 압입자 형태의 압입시험에서 얻은 균열길이 만으로 다양한 압입자 형태의 균열길이를 예측할 수 있다.

• Structural Engineering and Mechanics
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• 제67권2호
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• pp.207-217
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• 2018

In past years, numerous problems have vexed engineers with regard to buckling, corrosion, bending, and overloading in damaged steel structures. This article sets out to investigate the possible effects of carbon fiber reinforced polymer (CFRP) and steel plates for retrofitting deficient steel square hollow section (SHS) columns. The effects of axial loading, stiffness, axial displacement, the position and shape of deficient region on the length of steel SHS columns, and slenderness ratio are examined through a detailed parametric study. A total of 14 specimens was tested for failure under axial compression in a laboratory and simulated using finite element (FE) analysis based on a numerical approach. The results indicate that the application of CFRP sheets and steel plates also caused a reduction in stress in the damaged region and prevented or retarded local deformation around the deficiency. The findings showed that a deficiency leads to reduced load-carrying capacity of steel SHS columns and the retrofitting method is responsible for the increase in the load-bearing capacity of the steel columns. Finally, this research showed that the CFRP performed better than steel plates in compensating the axial force caused by the cross-section reduction due to the problems associated with the use of steel plates, such as in welding, increased weight, thermal stress around the welding location, and the possibility of creating another deficiency by welding.

• Computers and Concrete
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• 제20권6호
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• pp.635-643
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• 2017

The rehabilitation and strengthening of concrete structures using Fiber-Reinforced Polymer (FRP) materials have been widely investigated. As a priority issue, however, the effect of curing conditions on the bonding behavior between FRP and concrete structures is still elusive. This study aims at developing a prediction model to accurately capture the mode-II interfacial debonding between FRP strips and concrete under different curing conditions. Single shear debonding experiments were conducted on FRP-concrete samples with respect to different curing time t and temperatures T. The J-integral formulation and constrained least square minimization are carried out to calibrate the parameters, i.e., the maximum slip $\bar{s}$ and stretch factor n. The prediction model is developed based on the cohesive model and Arrhenius relationship. The experimental data are then analyzed using the proposed model to predict the debonding between FRP and concrete, i.e., the interfacial shear stress-slip relationship. A Finite Element (FE) model is developed to validate the theoretical predictions. Satisfactory agreements are obtained. The prediction model can be used to accurately capture the bonding performance of FRP-concrete structures.

• Structural Engineering and Mechanics
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• 제78권1호
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• pp.87-102
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• 2021

Long span cross-rope suspension structure is an innovative structural system evolved from typical Cross-Rope Suspension (CRS) guyed tower, a type of supporting system with short span suspension cable supporting overhead power transmission lines. In mountainous areas, the span length of suspension cable was designed to be extended to hundreds or over one thousand meters, which is applicable for crossing deep valleys. Vortex Induced Vibration (VIV) of overhead power transmission lines was considered to be one of the major factors of its fatigue and service life. In this paper, VIV and its controlling by Stockbridge damper for long span CRS was discussed. Firstly, energy balance method and finite element method for assessing VIV of CRS were presented. An approach of establishing FE model of long span CRS structure with dampers was introduced. The effect of Stockbridge damper for overall vibration of CRS was compared in both theoretical and numerical approaches. Results indicated that vibration characteristics of conductor in long span CRS compared with traditional tower-line system. Secondly, analysis on long span CRS including Stockbridge damper showed additional dampers installed were essential for controlling maximum dynamic bending stresses of conductors at both ends. Moreover, factors, including configuration and mass of Stockbridge damper, span length of suspension cable and conductor and number of spans of conductor, were assessed for further discussion on VIV controlling of long span CRS.

• Steel and Composite Structures
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• 제44권3호
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• pp.437-450
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• 2022

When the vertical load-bearing members in high-rise structures fail locally, the beam-column joints play an important role in the redistribution of the internal forces. In this paper, a static laboratory test of three full-scale flush flange beam-reinforced connections with side and cover plates (CP-FBSP connection) with double half-span steel beams and single L-shaped columns composed of concrete-filled steel tubes (L-CFST columns) was conducted. The influence of the side plate width and cover plate thickness on the progressive collapse resistance of the substructure was thoroughly analyzed. The failure mode, vertical force-displacement curves, strain variation, reaction force of the pin support and development of internal force in the section with the assumed plastic hinge were discussed. Then, through the verified finite element model, the corresponding analyses of the thickness and length of the side plates, the connecting length between the steel beam flange and cover plate, and the vertical-force eccentricity were carried out. The results show that the failure of all the specimens occurred through the cracking of the beam flange or the cover plate, and the beam chord rotations measured by the test were all greater than 0.085 rad. Increasing the length, thickness and width of the side plates slightly reduced the progressive collapse resistance of the substructures. The vertical-force eccentricity along the beam length reduced the progressive collapse resistance of the substructure. An increase in the connecting length between the beam flange and cover plate can significantly improve the progressive collapse resistance of substructures.

• Steel and Composite Structures
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• 제42권1호
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• pp.91-106
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• 2022

Concrete-filled square stainless steel tubes (CFSSST), which possess relatively large flexural stiffness, high corrosion resistance and require simple joint configurations and low maintenance cost, have a great potential in constructional applications. Despite that the use of stainless steel may result in high initial cost compared to their conventional carbon steel counterparts, the whole-life cost of CFSSST is however considered to be lower, which offers a competitive choice in engineering practice. In this paper, a comprehensive experimental and numerical program on 24 CFSSST stub column specimens, including 3 austenitic and 3 duplex stainless steel square hollow section (SHS) stub columns and 9 austenitic and 9 duplex CFSSST stub columns, has been carried out. Finite element (FE) models were developed to be used in parametric analysis to investigate the influence of the tube thickness and concrete strength on the ultimate capacities more accurately. Comparisons of the experimental and numerical results with the predictions made by design guides ACI 318, ANSI/AISC 360, Eurocode 4 and GB 50936 have been performed. It was found that these design methods generally give conservative predictions to the ultimate capacities of CFSSST stub columns. Improved calculation methods, developed based on the Continuous Strength Method, have been proposed to provide more accurate estimations of the ultimate resistances of CFSSST stub columns. The suitability of these proposals has been validated by comparison with the test results, where a good agreement between the predictions and the test results have been achieved.

• Structural Engineering and Mechanics
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• 제90권4호
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• pp.371-390
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• 2024

Investigating the impact of openings on the structural behavior of ferrocement I-beams with two distinct types of reinforcing metallic and non-metallic meshes is the primary goal of the current study. Up until failure, eight 250x200x2200 mm reinforced concrete I-beams were tested under flexural loadings. Depending on the kind of meshes used for reinforcement, the beams are split into two series. A control I-beam with no openings and three beams with one, two, and three openings, respectively, are found in each series. The two series are reinforced with three layers of welded steel meshes and two layers of tensar meshes, respectively, in order to maintain a constant reinforcement ratio. Structural parameters of investigated beams, including first crack, ultimate load, deflection, ductility index, energy absorption, strain characteristics, crack pattern, and failure mode were reported. The number of mesh layers, the volume fraction of reinforcement, and the kind of reinforcing materials are the primary factors that vary. This article presents the outcomes of a study that examined the experimental and numerical performance of ferrocement reinforced concrete I-beams with and without openings reinforced with welded steel mesh and tensar mesh separately. Utilizing ANSYS-16.0 software, nonlinear finite element analysis (NLFEA) was applied to illustrate how composite RC I-beams with openings behaved. In addition, a parametric study is conducted to explore the variables that can most significantly impact the mechanical behavior of the proposed model, such as the number of openings. The FE simulations produced an acceptable degree of experimental value estimation, as demonstrated by the obtained experimental and numerical results. It is also noteworthy to demonstrate that the strength gained by specimens without openings reinforced with tensar meshes was, on average, 22% less than that of specimens reinforced with welded steel meshes. For specimens with openings, this value is become on average 10%.

• 한국강구조학회 논문집
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• 제21권1호
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• pp.63-70
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• 2009

파괴모드는 저항력과 비탄성 변형 능력의 저하를 일으키는 균열이나 파단으로 귀결된다. 특수중심가새골조의 잠재적 파괴모드는 가새의 균열이나 파단, 가새나 거싯 플레이트의 순단면 파단, 거싯 플레이트용접의 균열, 볼트의 전단균열, 블록전단파단, 그리고 거싯 플레이트의 좌굴 등을 포함하고 있다. HSS 튜브가새는 특수중심가새골조에 자주 사용되고, 가새의 순단면 파단은 거싯 플레이트가 가새로 삽입되는 홈의 끝부분에 가새의 순단면을 통해 발생한다. 이 파괴모드는 인장파괴모드로 분류되고 급격한 강도저하와 취성적인 거동을 보인다. AISC 디자인 규준에선 순단면 보강을 요구하고 있다 (AISC 2001). 이 논문에서, 순단면 보강의 필요성에 대해 논의한다. 먼저, 미국 버클리대학교에서 수행됐던 순단면 파단실험을 유한요소모델을 이용한 이 실험의 모델링을 통해 소개한다. 실제 골조에서의 순단면 파단의 가능성을 조사하기 위해, 홈이 있는 중심가새골조를 유한요소법을 이용 모델링 하고, 인장지배의 근거리지진 이력을 적용시킨다. 이는 이력이 순단면 파단의 가장 중요한 인자라는 이전 해석 결과에서 기인한 것이다. 순단면 보강의 필요성과 인장지배의 근거리지진 이력의 영향에 대해 조사한다.

• 대한기계학회논문집A
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• 제35권10호
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• pp.1337-1345
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• 2011

가압경수로형 원자로의 원자로압력용기 상부헤드에는 많은 제어봉구동장치(CRDM) 노즐이 분포한다. 최근 10 여 년 동안 제어봉구동장치 alloy 600 CRDM 노즐에서 균열 발생 사례가 증가하고 있으며, 이는 용접과 연관성이 매우 깊은 것으로 알려져 있다. CRDM 노즐에서 발생하는 축 및 원주방향 균열은 유럽과 미국의 원자력 발전소에서 발견되었으며, 사고의 원인은 용접 잔류응력 및 작용하중에 기인하는 일차수응력부식균열(PWSCC)임이 확인되었다. 이러한 이유로 본 연구에서는 유한요소해석을 통해 한국형 원자로의 CRDM 관통 노즐 용접부를 대상으로 용접 잔류응력을 예측하였으며, 특히, 관통노즐의 위치와 형상, 용접부 필렛 형상 및 인접노즐 용접에 의한 영향을 분석하였다.