• Title/Summary/Keyword: Finite Element simulation

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Finite Element Simulation of Shearing Process Using the Element Kill Method (요소제거법을 이용한 전단가공 공적의 유한요소 시뮬레이션)

  • 고대철;김병민;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.229-234
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    • 1994
  • The major objective of the present paper is to estabilish finite element simulation technique in order to further analyze the shearing process. For this the ductile fracture criterion and element kill method are used in the present work. It is postulated that a fracture initiation is based on the magnitude of local effective strain. The features of sheared surface are easily observed by the element kill method. The simulation results are compard with existing experimental results. It is found that the results of the present work are close agreement with the existing results.

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Sensitivity analysis for finite element modeling of humeral bone and cartilage

  • Bola, Ana M.;Ramos, A.;Simoes, J.A
    • Biomaterials and Biomechanics in Bioengineering
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    • v.3 no.2
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    • pp.71-84
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    • 2016
  • The finite element method is wide used in simulation in the biomechanical structures, but a lack of studies concerning finite element mesh quality in biomechanics is a reality. The present study intends to analyze the importance of the mesh quality in the finite element model results from humeral structure. A sensitivity analysis of finite element models (FEM) is presented for the humeral bone and cartilage structures. The geometry of bone and cartilage was acquired from CT scan and geometry reconstructed. The study includes 54 models from same bone geometry, with different mesh densities, constructed with tetrahedral linear elements. A finite element simulation representing the glenohumeral-joint reaction force applied on the humerus during $90^{\circ}$ abduction, with external load as the critical condition. Results from the finite element models suggest a mesh with 1.5 mm, 0.8 mm and 0.6 mm as suitable mesh sizes for cortical bone, trabecular bone and humeral cartilage, respectively. Relatively to the higher minimum principal strains are located at the proximal humerus diaphysis, and its highest value is found at the trabecular bone neck. The present study indicates the minimum mesh size in the finite element analyses in humeral structure. The cortical and trabecular bone, as well as cartilage, may not be correctly represented by meshes of the same size. The strain results presented the critical regions during the $90^{\circ}$ abduction.

Study on the Drawbead Expert Models (드로우비드 전문모델에 관한 연구)

  • 김준환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.26-29
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    • 2000
  • drawbead expert models are developed for calculating drawbead restraining force and drawbead-exit thinnings which are boundary conditions in FEM stamping simulation employing the linear multiple regression method by which the deviation of drawing characteristics between drawing test and mathematical model is minimized. In order to show the efficiency and accuracy of an expert drawbead model a finite element simulation of auto-body panel stamping is carried out. The finite element simulation shows that the expert drawbead model provides the accurate solution guarantees the stable convergence and the merit in the computation time.

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An efficient finite element analysis model for thermal plate forming in shipbuilding

  • S.L. Arun Kumar;R. Sharma;S.K. Bhattacharyya
    • Ocean Systems Engineering
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    • v.13 no.4
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    • pp.367-384
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    • 2023
  • Herein, we present the design and development of an efficient finite element analysis model for thermal plate forming in shipbuilding. Double curvature shells in the ship building industries are primarily formed through the thermal forming technique. Thermal forming involves heating of steel plates using heat sources like oxy-acetylene gas torch, laser, and induction heating, etc. The differential expansion and contraction across the plate thickness cause plastic deformation and bending of plates. Thermal forming is a complex forming technique as the plastic deformation and bending depends on many factors such as peak temperature, heating and cooling rate, depth of heated zone and many other secondary factors. In this work, we develop an efficient finite element analysis model for the thermo-mechanical analysis of thermal forming. Different simulations are reported to study the effect of various parameters affecting the process. Temperature dependent properties are used in the analysis and the finite element analysis model is used to identify the critical flame velocity to avoid recrystallization of plate material. A spring connected plate is modeled for structural analysis using spring elements and that helps in identifying the resultant shapes of various thermal forming patterns. Finally, detailed simulation results are reported to establish the efficacy, applicability and efficiency of the designed and developed finite element analysis model.

Finite Element Simulation of Sheet Metal Shearing by the Element Kill Method (요소제거기법에 의한 판재 전단가공의 유한요소 시뮬레이션)

  • Ko, Dae-Cheol;Kim, Chul;Kim, Byung-Min;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.114-123
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    • 1996
  • The major objective of the present paper is to estabilish analytical technique in order to closely understand and analyze the actual shearing process. First of all, isothermal and non-isothermal FE-simulation of the shearing process are carried out using finite element software DEFORM. Based on preliminary simulation using DEFORM, the finite element program to analyze two dimensional shearing process is developed. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. It can be seen that the developed program combined with the ductile fracture criterion and element kill method has enabled the achievement of FE-simulation from initial stage to final stage of shearing process. The effects of punch-die clearance on shearing process are also investigated. In order to verify the effectiveness of the proposed technique the simulation results are compared with the known expermental data. It is found that the results of the present work are in close agreement with the published experimental results.

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Finite Element Modeling of Flanging/Hemming Process for Automotive Panels (자동차 외판 플랜징/헤밍 공정에 대한 유한요소해석 모델링)

  • 김헌영;임희택;최광용;이우홍;박춘달
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.103-107
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    • 2002
  • The 2nd forming process of flanging/hemming has recently many interest because it determines external quality of automobile. It is difficult to apply finite element simulation in flanging/hemming due to small element size which needs for expression of bending effect on the die corner and big model size of side door, back door, tank lid and like opening Parts. This paper shows the process of flanging/hemming simulation using finite element model for automotive panels. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the flanging and hemming operations.

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Three-dimensional cure simulation of composite structures by the finite element method (유한요소법을 이용한 복합재 구조물의 3차원 경화 수치모사)

  • Min, Kuoung-Jae;Park, Hoon-Cheol;Yoon, Kwang-Joon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.6
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    • pp.39-45
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    • 2002
  • In this paper, a finite element formulation was introduced for the three-dimensional cure simulation of composite structures. Based on the formulation, a three-dimensional finite element code was developed. Numerical examples found in the literatures were solved for code verification. Results from the present analyses agreed well with the measured cure-induced temperatures. Unlike in one or two dimensional analysis, temperature and degree of cure were able to be calculated at any point within composite structures in the present analysis. The finite element program can be used for the cure simulation of composite structures with arbitrary geometry under non-uniform autoclave temperature distribution.

Characteristic Simulation of PM-Type Magnetic Circuit Breaker

  • Park, Han-Seok;Jung, Hong-Sub;Woo, Kyung-il
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.8
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    • pp.1279-1285
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    • 2004
  • This paper presents the characteristic simulation of PM-type magnetic circuit breaker with the 2D finite element magnetic field solution including non-linearity of the material and an eddy current. Change of dynamic characteristic of the actuator is quantified from the finite element analysis. The results obtained from a commercial finite element analysis software are compared with those calculated from the developed finite element analysis software. A new modified model to decrease the eddy current is proposed. The characteristics of the two models are compared.

Fatigue Crack Growth Simulation of Arbitrarily Shaped Three Dimensional Cracks Using Finite Element Alternating Method (유한요소 교호법을 이용한 임의 형상의 삼차원 균열의 피로균열 성장 해석)

  • Park, Jai-Hak;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.15-20
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    • 2006
  • The finite element alternating method is a convenient and efficient method to analyze three-dimensional cracks embedded in an infinite or a finite body because the method has the property that the uncracked body and cracks can be modeled independently. In this paper the method was applied for fatigue crack growth simulation. A surface crack in a cylinder was considered as an initial crack and the crack configurations and stress intensity factors during the crack growth were obtained. In this paper the finite element alternating method proposed by Nikishkov, Park and Atluri was used after modification. In the method, as the required solution for a crack in an infinite body, the symmetric Galerkin boundary element method formulated by Li and Mear was used. And a crack was modeled as distribution of displacement discontinuities, and the governing equation was formulated as singularity-reduced integral equations.

Comparison of Hybrid Hemming and Roller Hemming Using Finite Element Analysis (유한요소해석을 이용한 하이브리드 헤밍과 롤러 헤밍의 비교)

  • Jo, D.S.;Oh, M.H.;Kim, R.H.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.119-124
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    • 2021
  • In this study, the hybrid and roller hemming processes of aluminum alloy sheets were compared using the finite element analysis. The aluminum alloy 6014-T4 sheet with a thickness of 1 mm was used for the hemming process. The mechanical properties of the aluminum sheet obtained through a uniaxial tensile test were used for the simulation. The finite element analysis of hybrid and roller hemming was performed using a commercial software (ABAQUS) by the use of the mechanical properties. The finite element simulation results showed that the hybrid hemming holds an advantage over the roller hemming in terms of the dimensional accuracy