• Title/Summary/Keyword: Finite Element Stress Analysis

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Reliability Studies on Cu/SnAg Double-Bump Flip Chip Assemblies for Fine Pitch Applications (미세피치용 Cu/SnAg 더블 범프 플립칩 어셈블리의 신뢰성에 관한 연구)

  • Son, Ho-Young;Kim, Il-Ho;Lee, Soon-Bok;Jung, Gi-Jo;Park, Byung-Jin;Paik, Kyung-Wook
    • Journal of the Microelectronics and Packaging Society
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    • v.15 no.2
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    • pp.37-45
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    • 2008
  • In this study, reliabilities of Cu (60 um)/SnAg (20 um) double-bump flip chip assemblies were investigated for the flip chip interconnections on organic substrates with 100 um pitch. After multiple reflows at $250^{\circ}C\;and\;280^{\circ}C$, bump contact resistances were almost same regardless of number of reflows and reflow temperature. In the high temperature storage test, there was no bump contact resistance change at $125^{\circ}C$ up to 2000 hours. However, bump contact resistances slightly increased at $150^{\circ}C$ due to Kirkendall voids formation. In the electromigration test, Cu/SnAg double-bump flip chip assemblies showed no electromigration until about 600 hours due to reduced local current density. Finally, in the thermal cycling test, thermal cycling failure mainly occurred at Si chip/Cu column interface which was found out the highest stress concentration site in the finite element analysis. As a result, Al pad was displaced out under thermal cycling. This failure mode was caused by normal compressive strain acting Cu column bumps along perpendicular direction of a Si chip.

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A Study on the Geometric Design Parameters for Optimization of Cooling Device in the Magnetocardiogram System (심자도 장비의 냉각장치 특성 최적화를 위한 기하 설계 변수 연구)

  • Lee, Jung-Hee;Lee, Young-Shin;Lee, Yong-Ho;Lim, Hyun-Kyoon;Lee, Sung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.2
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    • pp.153-160
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    • 2010
  • A magnetocardiogram (MCG) is a recording of the biomagnetic signals generated by cardiac electrical activity. Biomagnetic instruments are based on superconducting quantum interference devices (SQUIDs). A liquid cryogenic Dewar flask was used to maintain the superconductors in a superconducting state at a very low temperature (4 K). In this study, the temperature distribution characteristics of the liquid helium in the Dewar flask was investigated. The Dewar flask used in this study has a 30 L liquid helium capacity with a hold time of 5 d. The Dewar flask has two thermal shields rated at 150 and 40 K. The temperatures measured at the end of the thermal shield and calculated from the computer model were compared. This study attempted to minimize the heat transfer rate of the cryogenic Dewar flask using an optimization method about the geometric variable to find the characteristics for the design geometric variables in terms of the stress distribution of the Dewar flask. For thermal and optimization analysis of the structure, the finite element method code ANSYS 10 was used. The computer model used for the cryogenic Dewar flask was useful to predict the temperature distribution for the area less affected by the thermal radiation.

The examination of application possibility and development of new welding joint shape for aluminum alloy (Al어선 선체용접부의 신형상 개발 및 적용 가능성 검토)

  • Jong-Myung Kim;Chong-In Oh;Han-Sur Bang
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.1
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    • pp.99-107
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    • 2001
  • Manufacture of fishing vessel is needed the effective material for light, strength, fire and corrosion of water in order to improve durability by high-speed and fishing. These fishing vessel can be divided into FRP and AI alloys fishing vessel. FRP fishing vessel is light and effective for strength but highly ignited and susceptible to heat during the manufacturing ship by-produce noxious component for human. In the case of a scrapped ship, it cause environmental pollution. On the other hand, aluminum is a material in return for FRP and has merit of high-strength and lightness. It's more heat proof and durable than FRP and superior to prevent from corrosion. Al alloys fishing vessel development is rising as an urgent matter. But, al alloy has some defect of bad weldability, welding transformation, cracks and overcost of construction. Therefore this study is to develop the new welding joint shape solving aluminum defects and mechanical behavior. First of all, strength was compared and reviewed by analysis of plate, stiffen plate, new model simplified by using plate theory. On the base of this result, plate and new model of temperature distribution, weld residual stress and strength of tensile, compressive force were compared and reviewed by finite element computer program has been developed to deal with heat conduction and thermal elasto plastic problem. Also, new model is proved application possibility and excellent mechanic by strength comparison is established to tensile testing result.

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STSAT-3 Main Payload, MIRIS Flight Model Developments

  • Han, Won-Yong;Lee, Dae-Hee;Park, Young-Sik;Jeong, Woong-Seob;Ree, Chang-Hee;Moon, Bong-Kon;Park, Sung-Joon;Cha, Sang-Mok;Nam, Uk-Won;Park, Jang-Hyun;Lee, Duk-Hang;Ka, Nung-Hyun;Seon, Kwang-Il;Yang, Sun-Choel;Park, Jong-Oh;Rhee, Seung-Wu;Lee, Hyung-Mok;Matsumoto, Toshio
    • The Bulletin of The Korean Astronomical Society
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    • v.35 no.1
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    • pp.40.1-40.1
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    • 2010
  • The Main payload of the STSAT-3 (Korea Science & Technology Satellite-3), MIRIS (Multipurpose Infra-Red Imaging System) has been developed for last 3 years by KASI, and its Flight Model (FM) is now being developed as the final stage. All optical lenses and the opto-mechanical components of the FM have been completely fabricated with slight modifications that have been made to some components based on the Engineering Qualification Model (EQM) performances. The components of the telescope have been assembled and the test results show its optical performances are acceptable for required specifications in visual wavelength (@633 nm) at room temperature. The ensuing focal plane integration and focus test will be made soon using the vacuum chamber. The MIRIS mechanical structure of the EQM has been modified to develop FM according to the performance and environment test results. The filter-wheel module in the cryostat was newly designed with Finite Element Analysis (FEM) in order to compensate for the vibration stress in the launching conditions. Surface finishing of all components were also modified to implement the thermal model for the passive cooling technique. The FM electronics design has been completed for final fabrication process. Some minor modifications of the electronics boards were made based on EQM test performances. The ground calibration tests of MIRIS FM will be made with the science grade Teledyne PICNIC IR-array.

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A Simulation Study of Artificial Cochlea Based on Artificial Basilar Membrane for Improving the Performance of Frequency Separation (인공기저막 기반 인공와우의 주파수 분리 성능향상을 위한 인공기저막 전산모사)

  • Kim, Tae-In;Chang, Seong-Min;Song, Won-Joon;Bae, Sung-Jae;Kim, Wan-Doo;Cho, Maeng-Hyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.457-463
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    • 2012
  • The basilar membrane (BM), one of organs of cochlea, has the specific positions of the maximum amplitude at each of related frequencies. This phenomenon is due to the geometry of BM. In this study, as the part of the research for the development of fully implantable artificial cochlea which is based on polymer membrane, parametric studies are performed to suggest the desirable artificial basilar membrane model which can detect wider range of frequency separation. The vibro-acoustic characteristics of the artificial basilar membrane are predicted through finite element analysis using commercial software Abaqus. Simulation results are verified by comparing with experimental results. Various geometric shapes of the BM and residual stress effects on the BM are investigated through the parametric study to enable a wider detectable frequency separation range.

A three-dimensional finite element analysis of osseointegrated implant on stress distribution in different abutment designs and fixture diameters (각종 지대주 및 고정체 종류에 따른 골유착성 임플랜트의 응력 분포에 관한 삼차원 유한요소분석적 연구)

  • Kwon, Ho-Beom;Kim, Chang-Whe;Kim, Yung-Soo
    • The Journal of Korean Academy of Prosthodontics
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    • v.34 no.4
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    • pp.699-721
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    • 1996
  • 브로네마르크가 골유착성 임플랜트를 소개한 이래로, 현재 골유착성 임플랜트에 의한 치료는 안전하고 안정적인 방법으로 여겨지고 있다. 골유착성 임플랜트를 이용한 초기의 치료는 무치악 환자의 저작기능 회복에 중점을 두어 왔다. 그러나 현재는 환자와 시대의 요구에 따라서 심미성이 주요한 관심사가 되었다. 그래서 표준 지대주보다 더 심미적인 지대주 시스템들이 개발되었다. 다양한 직경의 임플랜트 고정체에 관한 임상가들의 요구에 의해 직경 이 큰 고정체가 생산되기 시작했으며, 5mm의 직경을 갖는 고정체가 그 예이다. 골유착성 임플랜트를 사용하여 보철치료를 할 때, 골과 고정체의 계면은 보철물과 지대주에 가해지는 교합력을 인접골에 전달하게 되며, 이것은 계면에 생물학적인 반응을 야기할 수 있다. 임플랜트의 형태는 골흡수와 같은 바람직하지 않은 반응을 일으키지 않도록 고안되어야 하며, 임플랜트 자체가 교합력을 견딜 수 있어야 한다. 그러므로 골유착성 임플랜트 시스템을 임상에 사용하려고 할 때 이것의 생역학적 분석은 반드시 필요하다. 본 연구에서는 삼차원 유한요소분석적 방법을 사용하여 3.75mm직경을 갖는 고정체에 표준 지대주, 이세티콘 지대주, 마이러스콘 지대주를 연결한 모델과 5mm 직경을 갖는 고정체에 표준 지대주를 연결한 모델에 각각 수직하중, 경사하중, 수평하중을 가했을 때의 응력분포를 비교하였다. 본 연구의 결과는 다음과 같다. 1. 모든 모델에서 금나사의 경부, 금원주, 지대주에 응력의 집중이 일어났다. 2. 임플랜트 고정체에서는 고정체 상방 2/3, 그리고 지대주와 접촉하는 고정체 상면에서 응력의 집중이 관찰되었다. 3. 골에서는 상부 피질골에 응력의 집중이 관찰되었으며, 해면골에서는 두드러진 응력의 집중을 보인 부위는 없었으나 고정체의 근단부 주위 해면골에서의 응력값이 비교적 높았다. 4. 5mm 직경의 고정체를 사용하지 않은 모델 중에서, 표준 지대주를 사용한 경우가 가장 응력분산에 유리하였으며 마이러스콘 지대주를 사용한 경우가 가장 불리하였다. 5. 3가지 하중 조건하에서 수평하중과 경사하중의 경우가 수직하중의 경우보다 더 높은 응력값이 관찰되었다. 6. 응력값은 골에서보다 임플랜트 내부에서 훨씬 높았다.

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A Study on the Optimum Cross-section and Tendon Profiles of 60 m span Half-Decked PSC Girder Bridge (Half-Deck을 포함한 60 m 경간 PSC 거더의 단면 및 텐던 프로파일 최적화 연구)

  • Kim, Tae Min;Kim, Do-Hak;Kim, Moon Kyum;Lim, Yun Mook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.6A
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    • pp.417-424
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    • 2011
  • This study focused on development of 60 m span PSC girder considering not only structural performance, but also economical efficiency and constructability including from the improvement of cross-section to the tendon profiles in sequence. Bulb-T type cross section was derived from optimization and actual possibilities to design a bridge were assessed through cross section evaluation. Tendons were also arranged efficiently so that the girder could resist the service load effectively. After developed girder was applied to a sample bridge, result of finite element analysis proved all load steps were satisfied with the allowable stress. Furthermore, it seemed that sufficient redundancy will be available to design a bridge safely. Based on these, a full-scale 60 m span girder was fabricated and 4 point bending test was performed. An initial crack occurred over twice of the service load in this experiment, which establishes adequate structural performance. 60 m span Half-Decked PSC girder developed in this study has a lower height for the given span which resulted from cross section improvement and efficient tendon layout. This girder also has not only the structural advantage, but also advantages in economical efficiency and constructability.

Effect of the Radius of Curvature on the Contact Pressure Applied to the Endplate of the Sliding Core in an Artificial Intervertebral Disc (인공추간판 슬라이딩 코어의 곡률반경 변화가 종판의 접촉압력에 미치는 영향)

  • Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.1
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    • pp.29-35
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    • 2012
  • The treatments for spinal canal stenosis are radicular cyst removal, spine fusion, and implantation of an artificial intervertebral disc. Artificial intervertebral discs have been most widely used since the mid-2000s. The study of artificial intervertebral discs has been focused on the analysis of the axial rotation, lateral bending, the degrees of freedom of the disc, and flexion-extension of the vertebral body. The issue of fatigue failure years after the surgery has arisen as a new problem. Hence, study of artificial intervertebral discs must be focused on the fatigue failure properties and increased durability of the sliding core. A finite element model based on an in the artificial intervertebral disc (SB Charit$\acute{e}$ III) was produced, and the influence of the radius of curvature and the change in the coefficient of friction of the sliding core on the von-Mises stress and contact pressure was evaluated. Based on the results, new artificial intervertebral disc models (Models-I, -II, and -III) were proposed, and the fatigue failure behavior of the sliding core after a certain period of time was compared with the results for SB Charit$\acute{e}$ III.

Analysis of the Micro-Structural and Mechanical Properties in Human Femoral Head Trabecular Bone with and without Osteoporosis (대퇴골두 해면골의 미세구조 특성과 기계적 특성의 분석)

  • Won Ye-Yeon;Baek Myong-Hyun;Cui WenQuan;Chun KeyoungJin;Kim Man Kyung
    • Journal of Biomedical Engineering Research
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    • v.25 no.6
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    • pp.519-523
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    • 2004
  • This study investigates micro-structural and mechanical properties of trabecular bone in human femoral head with and without osteoporosis using Micro-CT and finite element-model. 15 cored trabecular bone specimens with 20min of diameter were obtained from femoral heads with osteoporosis (T-score > -2.5 ) resected for total hip arthroplasty, and 5 specimens were removed from femoral head of cadavers, which has no history of musculoskeletal diseases. A high-resolution micro-CT system was used to scan each specimen to obtain histomorphometry indices. Based on obtained micro-images(pixel size=21.31㎛), a FE-model was created to determine mechanical property indices. While non-osteoporosis group had increases trabecular thickness, bone volume, bone volume fraction, degree of anisotropy and trabecular number compared with those of non-osteoporotic group, the non-osteoporotic group showed decreases in trabecular separation and structure model index. Regarding the mechanical property indices, reaction force, apparent stress and young's modulus were 1ower in osteoporotic group than in non-osteoporotic group. Our data shows salient deteriorations in trabecular micro-structural and mechanical properties in human femoral head with osteoporosis.

Bond Behavior of Epoxy Coated Reinforcement Using Direct Pull-out Test and Beam-End Test (직접인발시험과 보-단부 시험을 이용한 에폭시 도막 철근의 부착특성)

  • Kim, Jee-Sang;Kang, Won Hyeak
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.271-278
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    • 2019
  • The corrosion of reinforcements embedded in concrete causes severe deterioration in reinforced concrete structures. As a countermeasure, epoxy coated reinforcements are used to prevent corrosion of reinforcements. When epoxy coated bars are used, the resistance of corrosion is excellent, but epoxy coating on the bars have a disadvantage of reduction in bond capacity comparing to that of normal bars. Therefore, it is necessary to confirm the bond performance of epoxy coated reinforcements through experimental and analytical methods. Bond behaviors of epoxy coated bars for various diameters of 13 and 19mm and thicknesses of cover concrete of 3 types(ratio of cover to bar diameter) are examined. As the diameters of the epoxy coated bars increase, the difference of bond strength between epoxy coated and uncoated bars also increases and damage patterns showed pull out failure. In addition, finite element analysis was performed based on the bond-slip relationship obtained by direct pullout test and compared with the flexural test results. It is considered that flexural member test is more useful than pullout test for simulating the behavior of actual structure.