• Transactions of Materials Processing
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• v.19 no.2
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• pp.101-106
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• 2010

CB100 is one of the channel type products in the steel beam. In this study, rolling process of CB100 is analyzed by 3D FEM simulation and rolling process. FEM simulation result is compared with rolling process data. Also the intermediate & finishing roll stress analysis is carried out and the suitability of the roll through roll stress resultant analysis is evaluated. In order to decrease the roll stress, new pass schedule is developed for stable load balance between intermediate and finishing rolling stand. Therefore new rolling pass schedule is verified by the analysis results of rolling process and roll stress. By the analysis results, the credibility of rolling process analysis was obtained and it was determined that the possibility of roll damage between intermediate and finishing mill was high. So the new pass schedule was developed. Through the result of rolling process and roll stress analysis, it was obtained that the reduction of roll stress and stable load balance.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.7
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• pp.62-69
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• 2004

This paper presents an experimental study on the dimensional error in ball-end milling. In the 3D free-formed surface machining using ball-end milling, while machining conditions are varied due to the Z component of the feed and existing hemisphere part of the ball-end mill, the mechanics of ball-end milling are complicated. In the finishing, most of cutting is performed the ball part of the cutter and the machined surface are required the high quality. But the dimensional errors in the ball-end milling are inevitably caused by tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, the most significant one of dimensional error is usually known as tool deflection. Tool deflection is related to the instantaneous horizontal cutting force and varied the finishing cutting path. It lead to decrease cutting area, thus resulting cutting forces but the dimensional precision surface could not be obtained. So the machining experiments are conducted fur dimensional error investigation and these results may be used for decrease dimensional errors in practice.

• Proceedings of the KIEE Conference
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• 1999.07b
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• pp.671-673
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• 1999

In order to cope with the occurrence of abnormal operation, rotatory condition monitoring system for guide roller of finishing train in wire rolling has been developed. In this study, proximity sensor and its holding devices that could overcome severe in-situ measurement conditions was designed and MMI software using C++ was programmed. Performance of the developed system turned out to be good enough as results of in-line test for POSCO #3 wire rolling mill. It is expected to contribute to prevent the cobble and the grade-down of products caused by the abnornormal operation of guide rollers.

• Proceedings of the KIEE Conference
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• 2000.07b
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• pp.1090-1092
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• 2000

철강 생산라인 중에서도 핵심적인 열간압연 라인의 연속 사상압연 공정을 소개하고 스탠드간에 위치한 루퍼의 각도 제어와 장력제어의 상호 관계를 설명하였다. 또한 압연용 전동기 속도 제어계 특성의 설계법을 보였다. 이와 같은 연속 압연 공정에서는 철판이 여러 압연기에 동시에 물려있는 상태로 운전되므로 인접한 압연기들의 속도 제어 응답성이 동일한 특성을 갖는 것이 필요하다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1993.10a
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• pp.145-150
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• 1993

본 연구에서는 진동 문제가 심각하게 발생하고 있는 한 압연기를 대상으로 조업중의 진동과 동적 torque의 변화를 동시에 측정하여 이들 data를 여러가 지 해석기법을 통해 분석함으로써, 진동 발생 원인과 mechanism을 규명하고 진동에 미치는 torque 변화의 영향을 알아보고자 한다. 또한 이를 근거로 진 동발생과 설비 손상의 방지 방안을 제시하고자 한다.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.1539-1544
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• 2005

The gauge control of the fishing mill is very important because more and more accurately sized hot rolled coils are demanded by customers recently. Because the mill constant and the plasticity coefficient vary with the specifications of the mill, the classification of steel, the strip width, the strip thickness and the slab temperature, the variation of these parameters should be considered in the automatic gauge control system(AGC). Generally, the AGC gain is used to minimize the effect of the uncertain parameters. In a practical field, operators set the AGC gain as a constant value calculated by FSU (Finishing-mill Set-Up model) and it is not changed during the operating time. In this paper, the thickness data signals that occupy different frequency bands are respectively extracted by adaptive filters and then the main cause of the thickness variation is analyzed. Additionally, the AGC gain is adaptively tuned to reduce this variation using the online tuning model. Especially ANFIS(Adaptive-Neuro-based Fuzzy Interface System) which unifies both fuzzy logics and neural networks, is used for this gain adjustment system because fuzzy logics use the professionals' experiences about the uncertainty and the nonlinearity of the system. Simulation is performed by using POSCO's data and the results show that proposed on-line gain adjustment algorithm has a good performance.

• Asian-Australasian Journal of Animal Sciences
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• v.10 no.2
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• pp.164-169
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• 1997

The present experiment was conducted to evaluate the effects of feed processing and feeding methods on growth performance and carcass characteristics of growing-finishing pigs. A total of 72 pigs (LYD, 22.24 kg BW) were employed for a 90-d feeding trial. Treatments were 1) mash dry feeding (MD), 2) mash wet feeding (MW), 3) pellet dry feeding (PD), and 4) extruded pellet dry feeding (EPD). Corn, soybean meal and wheat bran in the basal diets were extruded before mixing and pelleting for EPD diet production. Ileal or fecal digestibility and carcass traits including lean meat percentage and weights of stomach ulcer were also examined. During the growing period, pigs fed PD showed improved (p < 0.05) average daily gain (ADG) and feed conversion (F/G) over those fed MD, whereas no significant differences in average daily feed intake (ADFI) were found among dietary treatments. Finisher pigs fed MD showed lover, but not significant, ADG and F/G than those fed MW, PD or EPD. For the overall period, pigs fed PD grew faster (p < 0.05) than those fed MD or EPD. Feed intake was different between the two feeding methods (MD vs MW), and between the two processed feeds (PD vs EPD). The digestibility of crude fat was higher (p < 0.05) in pigs fed EPD than in pigs fed mash feeds. NFE digestibility of EPD treatment was also higher (p < 0.05) than that of PD. Back fat (10th rib area) was thicker (p < 0.05) tn pigs fed MD than in pigs fed EPD. other carcass traits including incidence of esophagogastric ulcers were not different among treatments. In conclusion, pelleting appeared to bo the desirable processing methods and wet feeding could also be recommended for growing-finishing pigs.

• Textile Coloration and Finishing
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• v.30 no.1
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• pp.51-61
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• 2018

In this study, effluent water was produced through Submerged Membrane Bio-Reactor(SMBR) process, which is a simple system and decomposes organic matter contained in wastewater with biological treatment process and performs solid-liquid separation, Especially, ozone oxidation treatment process is applied to effluent water containing fluorescent whitening agent, which is a trace pollutant which is not removed by biological treatment, and influences the quality of reused water. The concentration of $COD_{Cr}$ in the SMBR was $449.3mg/{\ell}-COD_{Cr}$, and the concentration of permeate water was $100.3mg/{\ell}-COD_{Cr}$. The removal efficiency was about 70.1%. The amount of ozone required for the removal of the fluorescent whitening agent in the permeated water in SMBR was $6.67g-O_3/min$, and the amount of ozone required to remove $COD_{Mn}$ relative to the permeate water was calculated to remove $0.997mg-COD_{Mn}$ for 1mg of $O_3$.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.7
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• pp.2257-2265
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• 1996

In the cold rolling mill, it is very important that a constrained static flow stress of rolled strip and rolling force calculation model be exactly considered to improve an prediction accuracy for rolling forces. Therefore, in this study, the values of the constrained static flow stress are used by deriving the regression equation which is a function of rolling conditions(FDT, CT) and chemical compositions(C, Si, Mn), previously applied by making the tables of yield strength for hot coils with size. And with the consideration that an elastic deformation part of an rolled strip appears at the entry and delivery side of the contacting area between the work roll and rolled strip is calculated. By applying these methods, the more accurate prediction for rolling force is obtained. As a results, the deviation of thickness is significantly reduced in the rolling direction.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.4
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• pp.40-46
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• 2013

When impeller machining needs to be machined over a length in order to avoid interference with neighboring surfaces between material and tool, there are no databases about cutting condition according to tool slenderness ratio. So selection and machining of cutting condition depends on expert's experience. Therefore, the purpose of this paper is deciding cutting condition in roughing and finishing process of impeller according to slenderness ratio of AL7075's end-mill that is the most commonly used for impeller. We have tested for about relation between Slenderness ration and fluctuation width of the cutting force, surface roughness and depth of cut ratio to observe cutting characteristics according to slenderness ratio. The experiments of cutting characteristics and processing criteria are compared with AL5052 which is existing information.