• 제목/요약/키워드: Fine Pearlite

검색결과 42건 처리시간 0.024초

고크롬 철계 오버레이용접층의 긁힘마모거동에 미치는 기지상의 영향 (Effect of Matrix Phase on the Abrasive Wear Behavior of the High Cr White Iron Hardfacing Weld Deposites)

  • 백응률
    • Journal of Welding and Joining
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    • 제16권1호
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    • pp.114-124
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    • 1998
  • The effect of matrix phase (austenite, pearlite, martensite) on the low stress abrasion resistance in the chromium-carbide-type high Cr white iorn hardfacing weld deposites has been investigated. In order to examine matrix phase, a series of alloys with different matrix phase by changing the ratio of Cr/C system by heat treatment were employed. The alloys were deposited twice on a mild steel plate using self-shielding flux cored arc welding process. The low stress abrasion resistance of the alloys against sands was measured by the Dry Sand/Rubber Wheel Abrasion Test(RWAT). Even though formation of pearlite phase in the matrix showed higher hardness than that of austenite, there was no observable difference in wear resistance between the pearlite and austenite phase for the same amount of chromium-carbide in the matrix. On the other hand, the formation of martensitic phase,, from heat treated austenitic alloys (high content of Cr), enhanced wear resistance due to its fine secondary precipitates.

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중 탄소강의 변형유기 동적변태에 의한 페라이트-시멘타이트 형성거동에 대한 연구 (Formation of Ferrite-Cementite Microstructure by Strain Induced Dynamic Transformation in Medium Carbon Steels)

  • 이유환;이덕락;주웅용;이종수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.211-214
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    • 2004
  • 적절한 가공조건을 통하여, 중 탄소강에서 SIDT를 적용하여 페라이트-시멘타이트 미세조직이 압연 직후에 얻어졌다. 또한 이와 같은 조건은 압하온도 $690^{\circ}C$, 높이 감소율 $70\%$ (변형량 1.2) 및 변형율 속도 1/s에서 가공하였을 때 얻어졌으며, 가공 직후 $730^{\circ}C$로 승온하여 약 30분간 유지 후 서냉한 조건에서 매우 연한 미세조직이 얻어짐을 알 수 있었다. 이는 기존 20 시간 이상의 구상화 열처리에 비해 매우 짧은 시간이며, 구상화 열처리를 통한 경험한 미세조직과 유사한 특성을 나타낼 것으로 예상된다.

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페라이트-펄라이트 조직 저탄소강의 미세조직과 인장 특성의 상관관계에 미치는 미량합금원소와 변태 온도의 영향 (Effect of Micro-Alloying Elements and Transformation Temperature on the Correlation of Microstructure and Tensile Properties of Low-Carbon Steels with Ferrite-Pearlite Microstructure)

  • 이상인;이지민;황병철
    • 한국재료학회지
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    • 제27권4호
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    • pp.184-191
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    • 2017
  • This present study deals with the effect of micro-alloying elements and transformation temperature on the correlation of microstructure and tensile properties of low-carbon steels with ferrite-pearlite microstructure. Six kinds of low-carbon steel specimens were fabricated by adding micro-alloying elements of Nb, Ti and V, and by varying isothermal transformation temperature. Ferrite grain size of the specimens containing mirco-alloying elements was smaller than that of the Base specimens because of pinning effect by the precipitates of carbonitrides at austenite grain boundaries. The pearlite interlamellar spacing and cementite thickness decreased with decreasing transformation temperature, while the pearlite volume fraction was hardly affected by micro-alloying elements and transformation temperature. The room-temperature tensile test results showed that the yield strength increased mostly with decreasing ferrite grain size and elongation was slightly improved as the ferrite grain size and pearlite interlamellar spacing decreased. All the specimens exhibited a discontinuous yielding behavior and the yield point elongation of the Nb4 and TiNbV specimens containing micro-alloying elements was larger than that of the Base specimens, presumably due to repetitive pinning and release of dislocation by the fine precipitates of carbonitrides.

Isothermal Heat Treatment of AISI 430 Ferritic Stainless Steel after High Temperature Gas Nitriding

  • Park, Sang-Jun;Kim, Jung-Min;Kang, Hee-Jae;Kang, Chang-Yong;Kim, Yung-Hee;Sung, Jang-Hyun
    • 열처리공학회지
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    • 제25권3호
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    • pp.115-120
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    • 2012
  • It has been known that the ferritic stainless steel can be changed to martensitic stainless steel when nitrogen is added. However the high hardness of martensitic stainless steel prevents the plastic deformation. In this study, instead of martensite, the surface microstructure was changed into nitrogen pearlite to increase the plastic deformation easily by isothermal heat treatment after high temperature gas nitriding (HTGN) the AISI 430 ferritic stainless steel. The isothermal treatment was carried out at $780^{\circ}C$ for 4, 6, and 10 hrs, respectively, after HTGN treatment at $1100^{\circ}C$ for 10 hrs. The surface layer of isothermal-treated steel appeared nitrogen pearlite composed with fine chromium nitride and ferrite. Hence, the interior region that was not affected by nitrogen permeation exhibited ferrite phase. When quenching the isothermal treated steel at 1100oC, martensitic phase formed at the surface layer. The hardness of surface layer of isothermal-treated steel and quenched steel measured the value of 150~240 Hv and 630 Hv, respectively.

고주파 표면경화된 중탄소강의 비틀림 피로강도에 미치는 초기조직의 영향 (Effect of Prior Structure on Torsional Fatigue Strength of Induction Surface Hardened Medium Carbon Steel)

  • 김흥집;정인상
    • 열처리공학회지
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    • 제11권4호
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    • pp.247-257
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    • 1998
  • In order to evaluate the relation between prior structure and fatigue strength on a induction surface hardened medium carbon steel(SAE1050M) for automotive drive shafts, torsional fatigue test were conducted with various cases of different hardened depths and applied loads. Prior structures of the steel such as pearlite, fine pearlite and spheroidal pearlite were prepared by conventional nomalizing, tempering after quenching and spheroidized annealing, respectively. Maximum torsional fatigue strength can be obtained when the case depth is 18~25% diameter of the bar in each prior structure. The effect of case depth on the torsional fatigue strength was different depending on applied load to specimen, but the most good fatigue life was shown in the case of pearlitic structure when the case depth was 4.0~5.5mm(18~25% of bar diameter). Among three different prior structures, energy consumption, to obtain high strength or to get the same case depth, was the most saved in the case of pearlitic structure.

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0.45%인(P)이 피복된 철분말 소결강의 조직 및 열처리 (Microstructures and Heat-treatment of Sintered Steels Using Iron Powder Coated with 0.45% Phosphorus)

  • 정재우
    • 한국분말재료학회지
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    • 제1권1호
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    • pp.27-34
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    • 1994
  • Commercial pure iron powder and iron powder of coated 0.45% phosphorus were mixed with graphite powder in dry mixer to control carbon content from 0 wt% to 0.8 wt%. Mixed powder was pressed in the mould under the pressure of 510 MPa. Compacts were sintered at 118$0^{\circ}C$ for 40 min. in cracked ammonia gaseous atmosphere. Some of these sintered specimens were quenched in oil, and tempered in Ar gas. All of these specimens were investigated for microstructure, density and hardness in relation to coated phosphorus and carbon content. The results obtained were as follows: (1) The microstructure of the sintered speciments revealed that the amount of pearlite was increased with increasing C content but decreased by P-addition. (2) The P-addition affected the microstructure of pores in which the pore shape became round and its mean size was decreased by P-addition. (3) After tempering of sintered specimens the structure of pearlite was changed from fine structure to coarse one in P added specimen. (4) Hardness was higher in P added specimens.

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중성자 영상 분석을 활용한 고대 제철법 재현 사철강괴의 금속학적 특성 연구 (A Study on the Metallurgical Characteristics for Sand Iron Ingot Reproduced by the Traditional Iron-making Method on Ancient Period under the Neutron Imaging Analysis)

  • 조성모;김종열;;김태주;조남철
    • 보존과학회지
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    • 제35권6호
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    • pp.631-640
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    • 2019
  • 본 연구는 전통제철법인 정련 및 단접을 적용한 사철강괴(SI)의 미세조직을 파괴분석법인 현미경분석과 비파괴분석법인 중성자 영상 분석을 통해 분석결과를 비교하였다. 시료는 전통제철법으로 생산한 사철강괴이며, 파괴분석용의 SI-A와 비파괴분석용의 9 ㎠의 SI-B를 제작하였다. 파괴분석으로 금속현미경과 주사전자현미경이 이용되었으며, 비파괴분석으로 일본 훗카이도 대학의 소형 중성자원 이용시설을 통한 중성자 영상 분석을 이용하였다. 파괴분석결과 미세한 ferrite 및 pearlite가, 시료의 가장자리에서 Widmanstätten ferrite와 조대한 ferrite가 관찰되었다. 또한 비파괴분석법인 중성자 영상 분석 결과 체심입방격자 구조의 grain size가 3 ㎛ 정도의 α-Fe인 ferrite와 층상의 pearlite가 관찰되었다. 이렇듯 중성자 영상 분석을 이용하면 비파괴로 연구대상의 재료과학적 특성을 확인할 수 있고 문화재에 적용 시 최적의 연구결과를 얻을 수 있음을 확인하였다.

SAE 1078 강의 오스템퍼링 열처리시 가스 퀜칭 속도에 따른 미세조직의 변화 (Change in Microstructure with the Gas Quenching Rate during Austempering Treatment of SAE 1078 Steel)

  • 권기훈;박현준;여국현;이영국;김상권
    • 열처리공학회지
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    • 제36권3호
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    • pp.121-127
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    • 2023
  • When high carbon steel is heated in an appropriate austenizing temperature range and subjected to austempering, the size and shape of lamellar structure can be controlled. The high carbon steel sheet having the pearlite structure has excellent elastic characteristics because it has strong restoring force when properly rolled, and is applied in a process known as patenting-process using lead bath. In the case of isothermal treatment using lead-medium, it is possible to quickly reach a uniform temperature due to high heat transfer characteristics, but it is difficult to replace it with process technology that requires treatment to remove harmfulness lead. In this study, we intend to develop fluidization technology using garnet powder to replace the lead medium. After heating the high-carbon steel, the cooling rate was changed by compressed air to the vicinity of the nose of the continuous cooling curve, and then maintained for 90 s and then exposed to room temperature. The microstructure of the treated specimens were analyzed and compared with the existing products treated with lead bath. The higher the flow rate of compressed air, the faster the cooling rate to the pearlite transformation temperature, so lamellar spacing decreases and the hardness tends to increase.

ADINA & WINLIFE 활용한 압력용기 용접부 피로파괴 해석 (Effect of Weld Elastic Modulus on Simulation of Stress Concentration and Fatigue Life for Boiler Vessel)

  • 최병학;이범규;심종헌;박찬성;김진표;박남규
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.47-53
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    • 2016
  • The aim of this study is to consider effect of weld elastic modulus on simulations of stress concentration and fatigue life for pressure vessel. The investigations include analysis with ADINA and WINLIFE softwares for whole body model about using condition of the boiler vessel. Values of weld elastic modulus were divided by 5 steps in butt weld area of the boiler vessel body. The stress concentration of the butt weld more was increased in case of higher elastic modulus of weld area because of higher difference of material properties between matrix and weld. It was concluded that the fatigue lives were decreased along increasing stress concentration due to high elastic modulus of weld. The matrix microstructure was estimated as pearlitic structure of ${\alpha}$ ferrite and pearlite. And the microstructures of welds along 5 steps of elastic modulus were estimated as bainitic fine pearlite and martensite as increasing elastic modulus.

AISI 51B20 보론첨가강의 경화능에 미치는 오스테나이트화 온도의 영향 (Effect of Quenching Temperature Change on Hardenability of AISI 51B20 Boron Steel)

  • 김헌주;박무용
    • 열처리공학회지
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    • 제23권6호
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    • pp.315-322
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    • 2010
  • Effect of hardenability, grain size and microstructural change according to the change of austenitizing temperature was analyzed in Jominy hardenability test of AISI 51B20 steel. Grain growth was small, 7 ${\mu}m$ and 12 ${\mu}m$ austenite grain sizes at austenitizing temperature of $900^{\circ}C$ and $1000^{\circ}C$, respectively, while rapid grain growth was observed up to 30 ${\mu}m$ austenite grain size at austenitizing temperature of $1100^{\circ}C$. As austenitizing temperature increased from $900^{\circ}C$ to $1100^{\circ}C$, hardenability in the region within 15 mm from end-quenched surface decreased due to the grains growth of bainite and martensite mixture, on the other hand the hardenability in the region exceeding 15 mm from end-quenched surface increased. Increased hardenability was attributed to different microstructures; pearlite, fine pearlite and bainite, and bainite and martensite structures at austenitizing temperature of $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$, respectively.