• Title/Summary/Keyword: Final height

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Process Design for Profile Ring Rolling of Ti-6Al-4V Alloy (Ti-6Al-4V합금의 형상 링 압연 공정설계)

  • Yeom, J.T.;Kim, J.H.;Lee, D.G.;Park, N.K.;Choi, S.S.;Lee, C.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.357-360
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    • 2007
  • The profile ring rolling process of Ti-6Al-4V alloy was designed by finite element(FE) simulation and experimental analysis. The design includes geometry design and optimization of process variables. The geometry design such as initial billet and blank sizes, and final rolled ring shape was carried out with the calculation method based on the uniform deformation concept between the wall thickness and ring height. FEM simulation was used to calculate the state variables such as strain, strain rate and temperature and to predict the formation of forming defects during ring rolling process. Finally, the mechanical properties of profiled Ti-6Al-4V alloy ring product were analyzed with the evolution of microstructures during the ring rolling process.

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Power Loss Calculation of High Frequency Transformers

  • Choi Geun-Soo;Yoon Shin-Yong;Baek Soo-Hyun;Kim Yong
    • Journal of Electrical Engineering and Technology
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    • v.1 no.3
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    • pp.338-342
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    • 2006
  • This paper analyzed the power loss of transformers considering the magnetic component. For this, each winding strategy and the effect of air gap between the ferrite core have been an important variable for optimal parameter calculation. Inductors are very well known design rules to devise, but the performance of the flyback converter as a function of transformer winding strategy has not been fully developed. The transformer analysis tool used was PExpert. The influence of the insulator thickness, effect of the air gap, how the window height and variation of the capacitive value effects the coil and insulator materials are some of parameters that have been analyzed in this work. The parameter analysis is calculated to a high frequency of 48[kHz]. Therefore, the final goal of this paper was to calculate and adjust the parameters according to the method of winding array and air gap minimizing the power loss.

Analysis of Forming Pressure and Burst Pressure of Rupture Disc (Rupture Disc의 성형압력 및 파열압력 해석)

  • Kang, Young-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.109-114
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    • 2001
  • Forming pressure of the rupture disc has been analyzed theoretically and verified by experiments. Final shape of the rupture disc after forming process is assumed to be hemi-ellipsoid for small height of the rupture disc. The predicted forming pressures are in good agreement with those by experiment. A new simple model has been proposed to predict the burst pressure of the rupture disc. Experimental results show that the proposed model of burst pressure describes the bursting characteristics of the rupture disc very well.

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Characteristics of water quality and extra-cellular polymeric substances in trickling filter system using plastic fiber media (끈상여재를 이용한 Trickling Filter 반응조에서의 EPS 반응특성)

  • Dockko, Seok
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.1
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    • pp.169-174
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    • 2008
  • In this study a trickling filter system was developed by using polypropylene media and polypropylene nylon media that has recently been developed. The experiment analyzed an ability of water purification of the two plastic media and the effects of biomass on the final effluent. As recycling ratio increases, polypropylene nylon suspender showed higher efficiency by 20%; and, when media height was lengthened twice, efficiency increased about 10%. EPS and biomass increased in proportion to the increase of recycling ratio, and bound-TOC showed a similar trend with bound-EPS (extra-cellular polymeric substances) concentration.

Fabrication and Evaluation of electron beam tip for field emission (전계방출 방식의 전자빔 팁의 제작 및 평가)

  • Kim, Chung-Soo;Kim, Dong-Hwan;Park, Man-Jin;Jang, Dong-Young;Ahn, Sung-Hoon;Han, Dong-Chul
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1277-1281
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    • 2007
  • A Nano-tip as a cold field emitter for inducing a field emission current has manufactured in many ways. In the paper, the electrochemical etching method is used. Thus, in order to optimize the final shape as the field emitter, the reliable fabrication system for electrochemical etching was constructed. In addition, the effective parameters such as applied voltage, submerged length, meniscus height, electrolyte concentration and environmental condition(vibration, humidity, cut-off time) have investigated in detail. By controlling the parameters, reliable tungsten tip for field emitter was fabricated. And the fabricated tungsten tip was evaluated optically. Finally, the very sharp apex of the tungsten tip was observed with scanning electron microscope.

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Process Design of Pulley for Automobile Airconditoner in Cold Forging (자동차 냉방기용 내부 풀리의 냉간 단조 공정 설계)

  • 김동진;정덕진;김병민;최재찬
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.199-206
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    • 1997
  • The inner pulley is an automobile component used as air conditioner clutch assembly. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and outer one, and to make uniform the hardness distribution in the forged product. In industry, the design of forging processes is performed based on experience-oriented technology, that is, designers experience and expensive trial and error. Using the rigid-plastic finite element simulations. we design the optimal process conditions, which has a preforming operation. Also the final product configuration of forging has to be designed again in view of metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that distribution has improved to be even and high enough for industrial application.

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A Study on an Application of the Protection for the Visual Segment of the Approach Procedure focused on Taean Airport (접근절차의 시계구간 보호 적용 연구 - 태안비행장을 중심으로 -)

  • Kim, Dohyun;Hong, Seung Beom
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.22 no.2
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    • pp.9-15
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    • 2014
  • 'Visual segment surface' means a surface that extends from the missed approach point of non precision approaches (or the decision altitude location for approaches with vertical guidance and precision approaches) to the threshold to facilitate the identification of and protection from obstacles in this visual segment of the approach. Validation is the necessary final quality assurance step in the procedure design process, prior to publication. The purpose of validation is the verification of all obstacle and navigation data, and assessment of flyability of the procedure. This paper shows how to apply the protection for the visual segment of the approach procedure, and the results of the validation for visual segment surface conducted at an airport.

New Sludge Settling Characteristic Index Considering Sludge Settling Velocity (슬러지침전속도를 고려한 새로운 슬러지침전특성지표의 설정에 관한 연구)

  • Park, Suk Gyun;Kang, Seon-Hong;Kim, Dong-Ha
    • Journal of Korean Society of Water and Wastewater
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    • v.20 no.3
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    • pp.451-460
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    • 2006
  • While sludge settles down in a batch column, sludge concentration becomes high. Sludge concentration change is one of the most critical causes of the sludge settling velocity variation. Therefore, sludge concentration change causes sludge index to change. SVI is more sensitive than other sludge indexes to the change of sludge concentration. And if sludge-water interface has reached final height within 30minutes, SVI is not suitable for prediction of sludge settling characteristic, Therefore, SVIs of each sludge are, in some cases, different although each sludge has the same settling velocity. But SVI has been widely used to interpret sludge settling characteristic by a simple testing method. This work has two purposes. The first purpose is to predict sludge settling velocity by using sludge-water interface settling velocity. And the second purpose is to develop new sludge settling characteristic index to exactly interpret sludge settling characteristic by overcoming the limit of SVI.

The Effect of Initial Textures on Ridging in STS 430 Steel (STS 430 강판의 리징 현상에 미치는 초기집합조직의 영향)

  • Lee J. H.;Lee C. H.;Park S. H.;Huh Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.225-227
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    • 2004
  • Recrystallization textures of ferritic stainless steel sheets of STS 430 were varied by means of different cold rolling procedures. The conventional normal rolling led to the evolution of strong through-thickness texture gradients in the final recrystallization texture, while the cross-rolling led to a decrease in texture gradients. Micro-texture observation by EBSD revealed that the formation of band-like orientation colonies formed close to the center layer was responsible for ridging. Modification of the recrystallization texture and microstructure by cross-rolling destroyed band-like orientation colonies and consequently reduced the ridging height.

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Determination of the process variables for quality monitoring in direct rolling processes (직접압연 공정에서 품질계측을 위한 공정변수의 선정)

  • 배세철;박영준;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1364-1367
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    • 1996
  • Recently, direct rolling process, called as strip casting process, has been interested in to save production cost by reducing forming processes. In direct rolling process, since a steel strip of thickness 1-5(mm) can be produced directly from molten metal, it can eliminate secondary hot rolling process. On the other hand, since many process variables are existed in this process and relation of these variables is very complex, it is difficult to realize the process design and the quality control. In this paper, as first step to overcome above difficulties, the quantitative relationship of the process variables affected to quality of the strip has been carried out through the numerical analysis. Also, we determined the process variable to monitor the quality in the direct rolling process. As a result, we show that the solidification final point, called as Nip point, was related directly to quality of the strip.

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