• Title/Summary/Keyword: Fillet joint

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A Study on the Fatigue Strength Improvement of the Fillet Welded Connections with respect to Post-Weld Treatment (용접 후처리에 의한 필렛용접부의 피로강도 향상에 관한 연구)

  • Lee, Seung Yong;Kyung, Kab Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.5A
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    • pp.665-672
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    • 2008
  • In the study herein, the fatigue test was conducted on the fillet welds of the load carrying cruciform joint, which is frequently used in the steel structures such as bridges, ships, etc. In addition, the fatigue strength was analyzed with respect to the different post-weld treatment. The treatment methods used include Toe Grinding, TIG Dressing, and Weld Profiling. The fatigue test was under constant amplitude with repeated load for these test specimens. In the load carrying full penetration fillet welded joints, regardless the conduction of the post-weld treatment or not, they all secured the fatigue strength of category "F", which exceeds the fatigue design specifications of BS Code. In the comparison of the fatigue strength upon the post-weld treatment, the fatigue strength tends to increase according to the order: Toe Grinding, TIG Dressing, and Weld Profiling.

Analysis for Strength Estimation of Adhesive Joints (접착이음의 강도평가에 대한 해석)

  • Park Sung-Oan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.62-73
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    • 2005
  • The objects of this research are to establish the criteria of peel occurrence considering the shape of bond terminus and to compare the strength properties of adhesive joint of different three type such as butt joint, T-shape, and single lap Joints. The criteria of peel occurrence at the bond terminus was suggested. Peel loads of three type adhesive joint (butt Joint, T-shape specimen, single lap joint) were determined from tensile tests. Principal stress distributions of these joints were determined from finite element method analysis. Then, peel occurrence was estimated with stress singularity factor$(K_{prin})$ when the terminus shape was square, with average principal stress when the terminus shape was rounded. The conclusions are summarized as follows; (1) In the non-filleted model(e.g., butt joint, T-shape specimen), principal stress shows singularity at the bond terminus, intensity of stress(principal stress) singularity $(K_{prin})$ can use as the criteria of peel occurrence at the bond terminus. (2) In the filleted model(e.g., single lap joint), principal stress has not affected singularity at the bond terminus. Average principal stress$(K_{av})$ can use as the criteria of peel occurrence at the bond terminus.

Ultimate Strength of Fillet-welded T-joints in Cold-formed Square Hollow Sections - Chord flange failure mode - (냉간성형 각형강관 모살용접 T형 접합부의 최대내력(I) - 주관 플랜지 파괴모드 -)

  • Bae, Kyu Woong;Park, Keum Sung;Kang, Chang Hoon;Moon, Tae Sup
    • Journal of Korean Society of Steel Construction
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    • v.14 no.2
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    • pp.311-318
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    • 2002
  • This paper described the ultimate strength and deformation limit of welded T-joints in cold-formed square hollow sections. Previous studies showed that the strength of a T-joint still increases with increasing deformations at a ratio of branch width to chord width (${\beta}$) of below 0.8. Therefore, the strength at a certain deformation (chord flange indentation) limit can be regarded as the ultimate strength of a T-joint. The chord flange failure modes were investigated for the ratio of branch width to chord width (${\beta}$) and the ratio of chord width to chord web thickness (B/T). Experimental results including tests done by Kato proposed a deformation limit of 3%B for $16.7{\leq}B/T{\leq}41.6$ and $0.27{\leq}{\beta}{\leq}0.8$. The strength formula of CIDECT and other researchers were compared with the test results. Finally, the strength formula based on yield-line theory was proposed.

Experimental Study on Evaluation of Bonding Strength of Adhesively Bonded Joints by Adhesive (접착제 접합 이음부 접합강도 평가에 대한 실험적 연구)

  • Kang, Ki-Yeob;Lee, Jae-Myung
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.62-67
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    • 2012
  • In this study, the bonding strengths of adhesively bonded joints are experimentally investigated. A series of lap-shear tests are conducted using single lap type adhesive joints. In order to analyse the joint fabrication factors that affected the bonding strength, the parametric tests are conducted with various thickness of adhesive, surface roughness and fillet of adhesive. In addition, for the comparative study with the welded joint, lap-shear tests using specimens with 2 welded sides and 4 welded sides are also carried out. The quantitative results of the strength analysis are summarized, and some proposals are made on setting up testing standards for adhesively bonded joints.

A study on optimum parameter Fatigue Design for Gas Welded joint of STS301L (철도차량 가스용접 이음재의 피로설계를 위한 최적 파라메타 연구)

  • Baek, Seung-Yeb;Bae, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1679-1683
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    • 2007
  • Stainless steel sheets are widely used as the structure material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the gas welding. For fatigue design of gas welded joints such as fillet and plug and ring type joint, it is important to obtain optimum design parameter information on gas welded joints. In this paper, analysis approach for fatigue test using experimental design are evaluated optimum factor in gas welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

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Determination of Adequate Solder Volume using 3D Solder Joint Configuration in SMT (3차원 납 접합부 형상을 이용한 표면실장기술의 적정 납량 결정)

  • 최동필;김성관;유중돈
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.71-78
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    • 1996
  • In order to rpovide proper SMT design criteria in a systematic way, a mathematical formulation has been developed to predict the configuration of the solder fillet formed between the gullwing type lead and rectangular pad. Effects of SMT design parameters such as the solder volume and pad dimension on the solder profile are investigated using the FEM that calculates the 3D configuration by minimizing the energy due to surface tension and gravity in the equilibrium state. Design criteria of QFP and SOP are illustrated by plotting the acceptable range of the solder volume with respect to the length and width ratios of the pad and lead. The results show that the acceptable design range increases with increase in the pad length and width. The pad length has more significant effects on design criteria compared with the pad width, and Bond number can be utilized to predict the joint quality.

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A Study on GMA Welding Automation of STS301L Joint using Design of Experiment (실험계획법을 이용한 STS301L 이음재의 GMA 용접 자동화에 관한 연구)

  • Baek, Seung-Yeb;Sohn, Il-Seon
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.49-54
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    • 2010
  • Stainless steel sheets are widely used as the structural material for the railroad cars and the commercial vehicles. These kinds structures used stainless steel sheets are commonly fabricated by using the GMAW (gas metal arc welding). For fatigue design of GMA welded joints such as fillet and plug, ring type joint, it is important to obtain optimum design factor information on GMA welded joints. in this paper, analysis approach for fatigue test using design of experiment are evaluated optimum factor in GMA welded joint type and geometrical parameters of materials. Using these results, that factors applied to fundamental information for fatigue design.

The Study of Full Penetration Welding between Corrugated BHD and Lower Stool Joint by Application of CSR (CSR 적용에 따른 Corrugated BHD와 Lower Stool Joint의 Full Penetration Welding 적용에 관한 연구)

  • Park, Chan-Kyu;Yang, Jong-Soo;Kim, Ho-Kyung
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.135-141
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    • 2007
  • CSR(Common Structure Rules) enter into force on $1^{st}$ April 2006. Generally for double hull tankers of less than 150m in length, the Rules of the individual Classification Society are to be applied. Where high tensile stresses act through an intermediate plate, increased fillet welds or penetration welds are to be used longitudinal/transverse bulkhead primary support member end connections to the double bottom. If workers have begun to make used of established procedures between corrugated BHD and lower stool joint, first to welding on groove of face and then it has to gouging to blow on groove of root. So amount of man-hour increased, productivity secreased.

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The introduction of the evaluation method for welded joints in car body structure by the manual analysis (수계산을 통한 철도차량의 차체 용접이음부 강도 평가)

  • Jeong, Sang-Wung;Kim, Jae-Woong;Jang, Gil-Soo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1697-1702
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    • 2008
  • The objective of the review is to introduce the evaluation method of welding joint designs by using forces extracted from FE models. This evaluation method is currently being used for the Southeastern Pennsylvania Transportation Authority (SEPTA) project in the United States by request of the customer Engineer. The evaluation method was applied to critical joints connected by Fillet or Partial Joint Penetration (PJP) welds in car body structure for SEPTA project. The additional manual analysis is required based on the fact that Technical Specification in the United States requires the Contractor to apply Complete Joint Penetration (CJP) welds to all structural connections in Car body. However, in the car body design for Septa project there are some areas where CJP welds are not applied due to structural and manufacturing problems.

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Simulator of Accuracy Prediction for Developing Machine Structures (기계장비의 구조 특성 예측 시뮬레이터)

  • Lee, Chan-Hong;Ha, Tae-Ho;Lee, Jae-Hak;Kim, Yang-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.265-274
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    • 2011
  • This paper presents current state of the prediction simulator of structural characteristics of machinery equipment accuracy. Developed accuracy prediction simulator proceeds and estimates the structural analysis between the designer and simulator through the internet for convenience of designer. 3D CAD model which is input to the accuracy prediction simulator would simplified by the process of removing the small hole, fillet and chamfer. And the structural surface joints would be presented as the spring elements and damping elements for the structural analysis. The structural analysis of machinery equipment joints, containing rotary motion unit, linear motion unit, mounting device and bolted joint, are presented using Finite Element Method and their experiment. Finally, a general method is presented to tune the static stiffness at a rotation joint considering the whole machinery equipment system by interactive use of Finite Element Method and static load experiment.