• Title/Summary/Keyword: Fillet Radius

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Structural Effects of Geometric Parameters on Liquid Rocket Turbopump Turbine Blades (터보펌프 터빈 블레이드 형상 요소의 구조적 영향)

  • Yoon, Suk-Hwan;Jeon, Seong-Min;Kim, Jin-Han
    • Aerospace Engineering and Technology
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    • v.10 no.1
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    • pp.30-38
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    • 2011
  • Structural effects of several geometric parameters such as shroud thickness, edge roundness and fillet radius of turbopump turbine blade were investigated throughout transient finite element analyses. Usually shroud is inserted to increase aerodynamic efficiency, but blocks deformation of blades. Therefore it can increase stress level in a structural point of view. Likewise, edge roundness and fillet between blades are also parameters where aerodynamics and structural mechanics should compromise. In this study, overall stress levels according to the geometric parameters were thoroughly investigated and the results could be utilized to determine optimal geometries.

Effect of Blast Cleaning on Fatigue Behavior of Non-load-carrying Fillet Welded Cruciform Joints (블라스트 표면처리가 하중비전달형 십자필렛 용접이음의 피로거동에 미치는 영향)

  • Kim, In Tae;Jung, Young Soo;Kim, Kwang Jin;Lee, Dong Uk
    • Journal of Korean Society of Steel Construction
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    • v.21 no.1
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    • pp.55-62
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    • 2009
  • Blast cleaning has been applied in steel bridges for cleaning forged surface and increasing adhesive property of applied coating systems. Blasting is the operation of cleaning or preparing a surface by forcible propelling a stream of abrasive metals against it. Blast cleaning may improve surface geometry and induce compressive residual stress, and eventually may increase fatigue life of weld joints. In this paper, fatigue tests were carried out on three types of non-load-carrying fillet welded cruciform joints, as-welded joints, blast-treated joints, and stress-relieved joints after blasting, in order to investigate effect of blast cleaning on fatigue behavior of the weld joints. By Blast cleaning, the weld toe radius was increased by 29% and compressive residual stress was induced near weld toes. Blast cleaning increased fatigue life and fatigue endurance limit of the weld joints. When the applied stress ranges decreased, the increment in fatigue life became larger. About a 150% increase in fatigue limit could be realized by using blast cleaning.

Analysis of Stress Concentration between Fillet and Hole in a Stepped Plate under Tensile Load by Photoelasticity (단이 진 인장부재 필릿과 구멍사이 응력집중에 관한 광탄성법 해석)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Kim, Young-Chul
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.5 no.2
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    • pp.207-214
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    • 2015
  • Stress concentrations around discontinuities, such as a hole or a sudden change in cross section of a structural member, have great important cause in the most materials failure because the stress near the points of application of concentrated loads can reach values much larger than the average value of the stress in the member. This paper presents the stress concentrations between fillet and hole at different locations in a stepped plate under tensile loading. The analysis for interaction effect of stress concentration was performed by photoelasticity and ANSYS which is a commercial finite element software. From the analysis results, the circular hole located at the different position from the fillet radius can cause different values of stress concentration factor within interacting region.

An Effect of TIG Dressing on Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints (TIG처리에 따른 하중비전달형 필렛용접부의 피로특성)

  • Jung, Young Hwa;Kyung, Kab Soo;Hong, Sung Wook;Kim, Ik Gyeom;Nam, Wang Hyone
    • Journal of Korean Society of Steel Construction
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    • v.12 no.5 s.48
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    • pp.617-628
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    • 2000
  • In this study, the 4-point bending test has been performed in order to estimate the effect of TIG-dressing on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue tests, fatigue strength of as-welded specimens has been satisfied the grade of fatigue strength prescribed in specifications of domestics and AASHTO & JSSC, and fatigue strength at $2{\times}106cycles$ of TIG-dressing specimens has been increased compared with as-welded specimens. As the result of beachmark tests, fatigue cracks have been occurred at several points, where the radius of curvature and flank angle in the weld bead toes are low, and grown as semi-elliptical cracks, then approached to fracture. As a result of finite element analysis, stress concentration factor in weld bead toes has been closely related to the flank angel and radius of curvature, and between these, the radius of curvature has more largely affected in stress concentration factor than flank angle. As a result of fracture mechanics approaches, the crack correction factor of test specimens has been largely affected on stress gradient correction factor in case a/t is below 0.4. From the relations between stress intensity factor range estimated from FEM analysis and fatigue crack growth rate, fatigue life has been correctly calculated.

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Buckling load optimization of laminated composite stepped columns

  • Topal, Umut
    • Structural Engineering and Mechanics
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    • v.62 no.1
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    • pp.107-111
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    • 2017
  • This paper deals with critical buckling load optimization of symmetric angle-ply laminated stepped flat columns under axial compression load. The design objective is the maximization of the critical buckling load and the design variable is the fiber orientations in the layers of the laminates. The classical laminate plate theory is used for the finite element solution of the laminated stepped flat columns. The modified feasible direction (MFD) method is used for the optimization routine. For this purpose, a program based on FORTRAN is exploited. Finally, the optimization results are presented for width ratios (b/B), ratios of fillet radius ($r_1/r_2$), aspect ratios (L/B) and boundary conditions. The results are presented in graphical and tabular forms and the results are compared.

Process Design in Cold Forging of a lnner Cylindrical Pulley for Automobile Airconditioner (자동차 냉방기용 내부 풀리의 냉간 단조 공정 설계)

  • 김동진;정덕진;김병민;최재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.62-70
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    • 1995
  • The inner pulley is automobile component used as airconditioner clutch assembly. in cold forging of the inner pulley . the design conditions are the same between inner length and outer length, the uniform hardness and the no shape change in inner fillet radius due toa piercing. In industries, the design of forging processes is performed based on an experience-oriented technology, that is, designer's experiences and expensive trial and error. Using the rigid -plastic finite element simulation, we propose the optimal process conditons and design of preform or redesign of final product shape without defects prodicted by metal flow, distribution fo strain, forging load during forging processes form initial workpiece to final product.

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Development of Micro Metal Forming Manufacturing System (초미세 마이크로 소성성형 가공시스템 기술 개발)

  • Lee Nak-Kyu;Choi Tae-Hoon;Lee Hye-Jin;Chi Seog-Ou;Park Hoon-Jae;La Won-Ki
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.383-388
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    • 2005
  • In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, Research about micro forming process to be related to multi process forming must be preceded first. Material selection and analysis about micro forming process are accomplished in this paper. And the basis research to make actual system is accomplished.

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A Study on Tool Path Generation for Machining Impellers with 5-Axis Machining Center (5축 Machining Center를 이용한 임펠러 가공을 위한 공구경로 생성에 관한 연구)

  • 장동규;조환영;이희관;공영식;양균의
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.3
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    • pp.83-90
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    • 2004
  • This paper proposes a tool path generation method for machining impellers with 5-axis machining center. The shape of impeller is complex, being composed of pressure surface, suction surface and leading edge, and so on. The compound surface which is made of ruled surface such as pressure surface and suction surface and leading edge such as fillet surface, makes the tool path generation much complicated. To achieve efficient roughing, cutting area is divided into two region and then tool radius of maximum size that do not cause tool intereference is selected for shortening machining time. In finishing, accuracy is improved using side cutting for blade surface and point milling for leading edge.

Tool Temperatures to Maximize the Warm Deep-drawability of AZ31B Sheets (AZ31B 판재의 온간 디프드로잉 성형성 극대화를 위한 금형 온도)

  • Choi, S.C.;Kim, H.J.;Kim, H.Y.;Hong, S.M.;Shin, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.66-70
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    • 2008
  • In this study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. Tensile tests and limit dome height tests were rallied out at several temperatures between $25^{\circ}C$ and $300^{\circ}C$ to obtain the mechanical properties and forming limit diagram (FLD). The FLD-based criterion considering the strain-path and the blank temperature was used to predict the forming limit in a deep-drawing process of cross-shaped cup by finite element analysis. This criterion proved to be very useful in determining the optimal process conditions such as blank shape, punch velocity, minimum comer radius, fillet size, and so on, through the comparison between FEA and experimental data. In particular, the temperature of each tool that provided the best formability of the blank was determined by coupled temperature-deformation analyses. A practical method that can greatly reduce the forming time by increasing the punch speed during the forming process was suggested.

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Design of low-noise II R filter with high-density and low-power properties (고집적, 저전력 특성을 갖는 저잡음 IIR 필터 설계)

  • Bae Sung-hwan;Kim Dae-ik
    • The KIPS Transactions:PartA
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    • v.12A no.1 s.91
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    • pp.7-12
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    • 2005
  • Scattered look-ahead(SLA) pipelining method can be efficiently used for high-speed or low-power applications of digital II R filters. Although the pipelined filters are guaranteed to be stable by this method, these filters suffer from large roundoff noise when the poles are crowded within some critical regions. An angle and radius constrained II R fille. design approach using modified Remez exchange algorithm and least squares algorithm is proposed to avoid tight pole-crowding in pipelined filters, resulting in improved frequency responses and reduced coefficient sensitivities. Experimental results demonstrate that our proposed method leads to chip area reduction by $33{\%}$ and low power by $45{\%}$ against the conventional method.