• Title/Summary/Keyword: Filler material

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Evaluation of an Organic-Inorganic Hybrid Insulation Material using an Inorganic Filler and Polyurethane with a Foaming Condition (무기질 충진재와 폴리우레탄을 활용한 유·무기 복합 단열소재의 발포조건에 따른 특성 평가)

  • Noh, Hyun-Kyung;Song, Hun;Chu, Yong-Sik;Park, Ji-Sun;Lee, Jong-Kyu
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.654-658
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    • 2012
  • In this work, the properties of an organic-inorganic hybrid insulating material using an inorganic filler and polyurethane foam with different foaming conditions were investigated. At weight ratios of polyol and isocyanate of 1 to 1.2 good foaming properties were noted. In addition, an addition of 0.4 g of water, 0.1 g of surfactant, and 0.1 g of catalyst with respect to the composites of polyol at 5 g and isocyanate at 6 g showed the lowest apparent density and thermal conductivity. The pore size was smaller in the organic-inorganic hybrid foaming body with an increase in the $CaCO_3$ addition amount. Moreover, the apparent density and thermal conductivity were increased when the added amount of $CaCO_3$ increased. Increasing the amount of $CaCO_3$ powder is expected to improve the flame retardant capabilities; however, doing this tends to increase the apparent density and thermal conductivity.

Improvement of Degradation Characteristics in a Large, Racetrack-shaped 2G HTS Coil for MW-class Rotating Machines

  • Park, Heui Joo;Kim, Yeong-chun;Moon, Heejong;Park, Minwon;Yu, Inkeun
    • Journal of Electrical Engineering and Technology
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    • v.13 no.3
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    • pp.1166-1172
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    • 2018
  • Degradation due to delamination occurs frequently in the high temperature superconductors (HTS) coil of rotating machines made with 2nd generation (2G) HTS wire, and the authors have observed other similar cases. Since an HTS field coil for a rotating machine is required to have stable current control and maintain a steady state, co-winding techniques for insulation material and epoxy resin for shape retention and heat transfer improvement are applied during coil fabrication. However, the most important limiting factor of this technique is delamination, which is known to be caused by the difference in thermal expansion between the epoxy resin and 2G HTS wire. Therefore, in this study, the experimental results of mixing the ratio of epoxy resin and alumina ($Al_2O3$) filler were applied to the fabrication of small and large test coils to solve the problem of degradation. For the verification of this scheme, eight prototypes of single pancake coils with different shapes were fabricated. They showed good results. The energization and operation maintenance tests of the stacked coils were carried out under liquid neon conditions similar to the operation temperature of an MW-class rotating machine. In conclusion, it was confirmed that the alumina powder mixed with epoxy resin in an appropriate ratio is an effective solution of de-lamination problem of 2G HTS coil.

Valuation properties of $SiO_2-B_2O_3$-R(R=CaO, BaO, ZnO, $Bi_2O_3$) borosilicate glass system for fabricating low temperature ceramics (저온 소결 세라믹스 제조를 위한 $SiO_2-B_2O_3$-R(CaO, BaO, ZnO, $Bi_2O_3$)계 붕규산염 유리 특성 평가)

  • Yoon, Sang-Ok;Lee, Hyun-Sik;Kim, Kwan-Soo;Heo, Wuk;Shim, Sang-Heung;Park, Jong-Guk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.272-273
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    • 2006
  • LTCC(low temperature co-fired ceramics)용 glass/ceramic 복합체를 제조하기 위해 4 종류의 borosilicate계 glass를 선정하고 filler로 $Al_2O_3$ ceramics를 filler 사용하여 30~50 vol% glass frit에 따른 소결 및 유전 특성에 대하여 조사하였다. Glass frit은 $SiO_2$$B_2O_3$ 함량비를 고정한 후 R(CaO, BaO, ZnO, $Bi_2O_3$)에 따라 유리 연화온도(Ts)와 함량이 소결에 미치는 영향 및 유전 특성 변화를 고찰한 결과, CaO-$B_2O_3-SiO_2$ glass의 경우 다량의 2 차상이 형성되었고, 이에 $900^{\circ}C$ 이하에서 완전 소결이 이루어지지 않았으며, BaO-$B_2O_3-SiO_2$ glass는 celsian($BaAl_2Si_2O_8$) 결정이 형성되면서 소결성의 저하를 갖고 왔으며, ZnO-$B_2O_3-SiO_2$ glass는 소결이 진행됨에 따라 주상이 $Al_2O_3$에서 gahnite($ZnAl_2O_4$) 결정이 형성되면서 품질계수가 크게 증가하였으며, $Bi_2O_3-B_2O_3-SiO_2$ glass는 45 vol%일 때 $900^{\circ}C$에서부터 일정한 선수축율 특성을 나타내었지만, 다량의 액상으로 인하여 유전 특성의 저하를 나타내었다.

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Effect of Particle Size of the Filler on the Thermal Properties of the Sealing Glass for Solid Oxide Fuel Cells (필러의 입자크기가 고체전해질 연료전지용 밀봉유리의 열적 특성에 미치는 영향)

  • Cho, Min-Young;Moon, Ji-Woong;Lee, Mi-Jae;Choi, Byong-Hyun;Park, Sun-Min;Hwang, Hae-Jin;Choi, Heon-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.305-305
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    • 2007
  • SOFC용 밀봉유리$({\sim}10.0{\times}10^{-7}/K)$의 열팽창 계수를 SUS430$({\sim}12.0{\times}10^{-7}/K)$ 인터커넥터에 매칭 시키기 위하여 모유리에 비하여 열팽창계수가 큰 $CaTiO_3\;({\sim}13.5{\times}10^{-7}/K)$ 입자를 필러로서 첨가하였다. 필러입자의 첨가량이 증가함에 따라 밀봉재의 열팽창 계수가 증가하고, 동일 함량의 필러를 첨가하는 경우 필러 입자의 크기가 작을 수록 밀봉재의 연화점 상승 폭이 커서 SUS430 기판과의 접합 상태가 불량해짐을 관찰하였다. 필 테스트, 접합시험, 미세구조 분석 등을 통하여 필러 입자 크기가 증가 할 수록 SUS430과의 접합이 가능한 범위 내에서 보다 많은 양의 필러를 첨가하는 것이 가능하기 때문에 열팽창 계수 제어가 용이하다는 것을 확인 할 수 있었다.

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A study on Nano-convergence material technology of semiconductive flame retardant compound to improve impact resistance and electrical properties (내충격성 및 전기적 특성 향상을 위한 반도전성 난연컴파운드의 나노융복합 소재기술에 대한 연구)

  • Han, Jae-Gyu;Jeon, Geun-Bae;Park, Dong-Ha
    • Journal of the Korea Convergence Society
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    • v.12 no.1
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    • pp.193-198
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    • 2021
  • In this study, a nano-convergence material technology that can satisfy the superior impact resistance and electrical properties of the semiconducting flame retardant compound used in the Oversheath layer of Extra-high voltage cables was studied. When some of the carbon black used in the semiconducting flame-retardant compound was replaced with CNT (carbon nano tube), the change in physical properties was analyzed. Through the application of carbon nanotubes with remarkably excellent electrical properties, even a small amount of conductive filler formulations can provide superior electrical properties. In addition, as the total filler amount is reduced based on the compound, the workability is improved, and in particular, flexibility and impact resistance are improved, which is expected to contribute to the improvement of the durability of the cable.

Low Temperature Sintering and Dielectric Properties of CaCO3-Al2O3 Mixture and Compound with CAS-based Glass (CAS계 유리가 첨가된 CaCO3-Al2O3 혼합물 및 화합물의 저온 소결 및 유전 특성)

  • Yoon, Sang-Ok;Kim, Myung-Soo;Kim, Kwan-Soo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.5
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    • pp.397-404
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    • 2009
  • Effects of ceramic filler types and dose on the low temperature sintering and dielectric properties of ceramic/$CaO-Al_2O_3-SiO_2$ (CAS) glass composites were investigated. All of the specimens were sintered at $850{\sim}900^{\circ}C$ for 2 h, which conditions are required by the low-temperature co-firing ceramic (LTCC) technology. Ceramic fillers of $CaCO_3$, $Al_2O_3$, $CaCO_3-Al_2O_3$ mixture, and $CaCO_3-Al_2O_3$ compound ($CaAl_2O_4$), respectively, were used. The addition of $Al_2O_3$ yielded the crystalline phase of alumina, which was associated with the inhibition of sintering, while, $CaCO_3$ resulted in no apparent crystalline phase but the swelling was significant. The additions of $CaCO_3-Al_2O_3$ mixture and $CaAl_2O_4$, respectively, yielded the crystalline phases of alumina and anorthite, and the sintering properties of both composites increased with the increase of filler addition and the sintering temperature. In addition, the $CaAl_2O_4$/CAS glass composite, sintered at $900^{\circ}C$, demonstrated good microwave dielectric properties. In overall, all the investigated fillers of 10 wt% addition, except $CaCO_3$, yielded reasonable sintering (relative density, over 93 %) and low dielectric constant (less than 5.5), demonstrating the feasibility of the investigated composites for the application of the LTCC substrate materials.

Arc-Withstanding Characteristics with respect to the nozzle material for EHV Class Gas Circuit Breakers (초고압 가스차단기용 노즐의 재질에 따른 내아크 특성)

  • Chong, J.K.;Song, K.D.;Park, K.Y.;Song, D.J.
    • Proceedings of the KIEE Conference
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    • 2002.07b
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    • pp.860-863
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    • 2002
  • Recently, main nozzle and inner nozzle for EHV class gas circuit breakers were made by PTFE(Poly Tetra Fluoro Ethylen) for the basic material composite. But, nowadays strengthened PTFE was demanded because the supply of electric power increased. This paper shows the research results for nozzles according to the filler materials.

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A Study on Application of Waste Sand as Concrete Fine Aggregate (콘크리트용 잔골재로서 폐기물 모래의 적용성에 관한 연구)

  • 윤장길;김효열;임남기
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2004.05a
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    • pp.15-20
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    • 2004
  • To the development on reusing method of the heat-source waste at Daegu Bisan dyeing-complex, this study is aimed to application of it's crushing material (hereafter waste sand) as concrete fine aggregate. The results are as follows; 1. Flow and unit weight of mortar using waste sand as concrete fine aggregate are decreased. 2. At the results of compressive strength test and bending strength test, mortar using waste sand superior to plain mortar within 80% substitute ratio of waste sand. Because increasing rate of compressive strength is similar through increasing age, waste sand performs as filler's function of no-effect with cement only. 3. At the results of concrete application test, unit weight of concrete using waste sand is similar to plain concrete and compressive strength of concrete is superior to plain likewise the results of mortar test

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Relations Between Dispersion of CNTs and Electrical Conductivity in the Hydrophobic CNT/PVDF Composite Film (소수성 CNT/PVDF 복합막에서 CNT의 분산과 전도성의 관계)

  • Lee, Sunwoo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.7
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    • pp.462-466
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    • 2015
  • In this paper, we investigated the relations between dispersion of CNTs (carbon nanotubes) and electrical conductivity in the CNT/PVDF (polyvinylidene fluoride) composite film. By adding hydrophobic CNTs as filler into the PVDF matrix, we fabricated hydrophobic and electrically conducting polymer coating film. Dispersion of CNTs in the CNT/PVDF composite film plays a significant role in terms of electrical conductivity and wetting property. Spray coating method was used to form the CNT/PVDF composite films by injecting the dispersed CNTs in the PVDF solution with different weight ratios from 0.7 wt% to 7 wt%. We investigated the electrical properties and contact angles of the CNT/PVDF composite films with the CNT concentration. Finally we discussed the conducting mechanism and feasibility of the CNT/PVDF composite film for the conducting polymer films.

Study on the Underwater Acoustic Properties of Polyurethane Elastomer

  • Shin, Hyun Dai;Ahn, Byung Hyun
    • Elastomers and Composites
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    • v.52 no.4
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    • pp.326-331
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    • 2017
  • Two kinds of polyurethane elastomers were prepared and their acoustical properties underwater investigated. Their dynamic mechanical properties were measured using a dynamic mechanical analyzer. The sound speed and echo reduction in the 1-50 kHz frequency range were calculated from the data obtained using the analyzer. The sound speed, transmission and attenuation cofficient in 300-800 kHz were measured in a water-filled tank. Impedance tube experiments were performed to determine the reflective coefficient and echo reduction in the 3-8 kHz range. The polyurethane elastomer containing a hollow glass sphere showed a lower reflective coefficient and a higher echo reduction than the polyurethane elastomer without a filler.