• Title/Summary/Keyword: Fiber surface engineering

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Effect of the Circular Saw-Blade Type and Wear on the Cutting Quality of a Glass Carbon-Fiber Hybrid Composite (원형 톱날의 형태와 마모가 유리 탄소섬유 하이브리드 복합재료의 절단 품질에 미치는 영향)

  • Baek, Jong-Hyun;Joo, Chang-Min;Kim, Su-Jin;Park, Yoon-Ok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.72-79
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    • 2021
  • A circular saw is an effective tool for cutting glass and carbon-fiber hybrid composites. This study investigated tool wear and cut quality when reusing saw blades. The carbide saws wear four times faster than the new ones, and polycrystalline diamond (PCD) is very resistant to tool wear, except at the end of its lifespan. The cut cross-section quality is affected by the blade type, tool wear, and spindle speed. Alternate top bevel (ATB)-type blades are suitable for cutting fiber-reinforced plastics, but triple-chip grind (TCG)-type blades are unsuitable because they cause fiber-pullout defects. Tool wear and low spindle speeds increase the occurrence of arc scratches, due to the rear saw blade. A microscopic examination showed that the burr, which is a mixture of fiber chips and epoxy matrix, was bonded on top, and glass-fiber delamination occurred on the bottom glass-fiber-reinforced polymer (GFRP) surface.

Utilizing vacuum bagging process to enhance bond strength between FRP sheets and concrete

  • Abdelal, Nisrin R.;Irshidat, Mohammad R.
    • Structural Engineering and Mechanics
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    • v.72 no.3
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    • pp.305-312
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    • 2019
  • This paper investigates the effect of utilizing vacuum bagging process to enhance the bond behavior between fiber reinforced polymer (FRP) composites and concrete substrate. Sixty specimens were prepared and tested using double-shear bond test. The effect of various parameters such as vacuum, fiber type, and FRP sheet length and width on the bond strength were investigated. The experimental results revealed that utilizing vacuum leads to improve the bond behavior between FRP composites and concrete. Both the ultimate bond forces and the maximum displacements were enhanced when applying the vacuum which leads to reduction in the amount of FRP materials needed to achieve the required bond strength compared with the un-vacuumed specimens. The efficiency of the enhancement in bond behavior due to vacuum highly depends on the fiber type; using carbon fiber showed higher enhancement in the bond strength compared to the glass fiber when vacuum was applied. On the contrary, specimens with glass fiber showed higher enhancement in the maximum slippage compared to specimens with carbon fibers. Utilizing vacuum does not affect the debonding failure modes but lead to increase in the amount of attached concrete on the surface of the debonded FRP sheet.

Effects of Alkali Treated Nano-kenaf Fiber in Polypropylene Composite upon Mechanical Property Changes (알카리로 처리된 나노케냐프 섬유가 PP 복합소재 내에서 기계적 물성 변화에 미치는 영향)

  • Oh, Jeong Seok;Lee, Seong-Hoon;Kim, Kwang-Jea
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.99-106
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    • 2015
  • The surface of nano-kenaf containing cellulose fibers was treated with alkali (NaOH) and their effects on the physical properties of the polypropylene (PP) composite were investigated. The treatment of alkali on the fibers increased the melt flow index (M.I.), elongation%, and impact strength, while it decreased the tensile strength, flexural modulus and heat deflection temperature (HDT) of the compound compared to the untreated one. It seemed the alkali treatment on the nano-kenaf fiber changed the character of the fiber due to removal of impurities and chemicals on the surface and resulted in decreased interfacial adhesion between the nano-fiber surface and the PP matrix and changed the character of the PP.

Quasi-Distributed Water Detection Sensor Based On a V-Grooved Single-Mode Optical Fiber Covered with Water-Soluble Index-Matched Medium

  • Kim, Dae Hyun;Kim, Kwang Taek
    • Journal of Sensor Science and Technology
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    • v.24 no.1
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    • pp.1-5
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    • 2015
  • The V-grooved single-mode fiber in which a surface part of the core was removed was investigated as a quasi-distributed water detection sensor. In the normal state, the V-grooved region is filled and covered with a specific RI (Refractive Index)-matched medium, and the sensor experiences minimal optical loss. As water invades the V-grooved region, the material is dissolved and removed, and a considerable optical loss occurs owing to the large RI difference between the fiber core and water. The experimental results showed the feasibility of the device as a sensor element of the quasi-distributed water detection sensor system based on general optical time domain reflectometry (OTDR).

A Study on Fabrication of Ti Matrix Composites by Liquid Phase Diffusion Bonding (액상확산접합법을 이용한 Ti 금속기복합재료 제조에 관한 연구)

  • Kim, Gyeong-Mi;U, In-Su;Gang, Jeong-Yun;Lee, Sang-Rae
    • Korean Journal of Materials Research
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    • v.6 no.2
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    • pp.210-220
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    • 1996
  • The purpose of this study is to develop the processing techniques of Fiber Reinforced Metal by Liquid Phase Diffusion Bonding method with SiC fiber as a reinforcing material and CP Ti(Commercial Pure) as a matrix. The microstructure and the distribution of elements in reaction and CP Ti(Commercial Pure) as a matrix. The microstructure and the distribution of elements is reaction zone among CP Ti/Ti-15wt%Cu-20wt%Ni(TCN20)/SiC long fiber were investigated by Optical Microscope, SEM/EDX, EPMA, X-ray and AES. The results obtained in this study are as follows. 1) When Ti matrix composite materials are fabricated under the bonding condition of 1273Kx1200sec, the SiC long fiber was the most suitable reinforcing material for Ti matrix composite materials. 2) With SiC long fiber under same condition, a TiC layer(1.0-1.6$\mu\textrm{m}$) was observed on the surface of SiC long fiber. 3) Liquid Phase Diffusion Bonding has shown the feasibility of production of Ti matrix composite materials.

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Interfacial Evaluation of Flax and Hemp Fibers/Polypropylene Composites Using Micromechanical Test and Acoustic Emission (Micromechanical 시험법과 음향방출을 이용한 Flax 와 Hemp섬유 강화된 Polypropylene 복합재료의 계면 물성 평가)

  • Son, Tran-Quang;Hwang, Byung-Sun;Park, Joung-Man
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.42-45
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    • 2005
  • Interfacial evaluation of various combinations of both Flax and Hemp fibers/polypropylene were performed by using micromechanical test and nondestructive acoustic emission (AE). It can be because interfacial adhesion between the natural fiber surface and matrix plays an important role in controlling the overall mechanical properties of polymer composite materials by transferring the stress from the matrix to the fiber. It is necessary to characterize the interphase and the level of adhesion to understand the performance of the composites properly. Microfailure mechanism of single Flax fiber bundles were investigated using the combination of single fiber tensile test and nondestructive acoustic emission. Microfailure modes of the different natural fiber/polypropylene systems were observed using optical microscope and determined indirectly by AE and their FFT analysis.

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Role of Interface on the Development of Microstructure in Carbon-Carbon Composites

  • Dhakate, S.R.;Mathur, R.B.;Dhami, T.L.;Chauhan, S.K.
    • Carbon letters
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    • v.3 no.4
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    • pp.192-197
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    • 2002
  • Microstructure plays an important role in controlling the fracture behaviour of carbon-carbon composites and hence their mechanical properties. In the present study effort was made to understand how the different interfaces (fiber/matrix interactions) influence the development of microstructure of the matrix as well as that of carbon fibers as the heat treatment temperature of the carbon-carbon composites is raised. Three different grades of PAN based carbon fibres were selected to offer different surface characteristics. It is observed that in case of high-strength carbon fiber based carbon-carbon composites, not only the matrix microstructure is different but the texture of carbon fiber changes from isotropic to anisotropic after HTT to $2600^{\circ}C$. However, in case of intermediate and high modulus carbon fiber based carbon-carbon composites, the carbon fiber texture remains nearly isotropic at $2600^{\circ}C$ because of relatively weak fiber-matrix interactions.

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Evaluation of high plasticity clay stabilization methods for resisting the environmental changes

  • Taleb, Talal;Unsever, Yesim S.
    • Geomechanics and Engineering
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    • v.30 no.5
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    • pp.461-469
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    • 2022
  • One of the most important factors that should be considered for using any ground improvement technique is the stability of stabilized soil and the durability of the provided solution for getting the required engineering properties. Generally, most of the earth structures that are constructed on clayey soils are exposing movements due to the long periods of drying or wetting cycles. Over time, environmental changes may result in swells or settlements for these structures. In order to mitigate this problem, this research has been performed on mixtures of high plasticity clay with traditional additives such as lime, cement and non-traditional additives such as polypropylene fiber. The purpose of the research is to assess the most appropriate ground improvement technique by using commercially available additives for resisting the developed desiccation cracks during the drying process and resisting the volume changes that may result during wet/dry cycles as an attempt to simulate the changes of environmental conditions. The results show that the fiber-reinforced samples have the lowest volumetric deformation in comparision with cement and lime stabilized samples, and the optimum fiber content is identified as 0.38%. In addition, the desiccation cracks were not visible on the samples' surface for both unreinforced and chemically stabilized samples. Regarding cracks resistance resulting from the desiccation process, it is observed, that the resistance is connected with the fiber content and increases with the increase of the fiber inclusion, and the optimum content is between 1% and 1.5%.

Interfacial and Nondestructive Evaluation of Single Carbon Fiber/Epoxy Composites by Fiber Fracture Source Location using Acoustic Emission (Acoustic Emission 의 섬유파단 Source Location을 이용한 Carbon Fiber/Epoxy Composites의 계면특성 및 비파괴적 평가)

  • Kong, Jin-Woo;Kim, Jin-Won;Park, Joung-Man;Yoon, Dong-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.116-120
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    • 2001
  • Fiber fracture is one of the dominant failure phenomena to determine total mechanical properties in composites. Fiber fracture locations were measured by optical microscopic method and acoustic emission (AE) as functions of matrix toughness and surface treatment by the electrodeposition (ED), and then two methods were compared. Two AE sensors were attached on the epoxy specimen and fiber fracture signals were detected with elapsed time. The interfacial shear stress (IFSS) was measured using tensile fragmentation test and AE system. In ED-treated case, the number of the fiber fracture measured by an optical method and AE was more than that of the untreated case. The signal number measured by AE were rather smaller than the number of fragments measured by optical method, since some fiber fracture signals were lost while AE detection. However, one-to-one correspondence between the x-position location by AE and real break positions by optical method was generally established well. The fiber break source location using AE can be a valuable method to measure IFSS for semi- or nontransparent matrix composites nondestructively (NDT).

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A Study on the effect of gate and glass fiber content on deformation of injection molded products (게이트와 Glass Fiber 함유량이 사출품의 변형에 미치는 영향에 대한 연구)

  • Sung-Min Mun;Sung-Young Jun;Seong-Gyo Kim;Jae-Woong Yun
    • Design & Manufacturing
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    • v.18 no.1
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    • pp.46-52
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    • 2024
  • In this study, in order to minimize the deformation of the end-plate of plastic injection products used as automobile battery parts, we compared and studied the effect on the amount of product deformation by changing the number and position of gates and the glass fiber content of the injection raw material. To compare the amount of deformation, a molding analysis program was used, and 5 points on the main flat surface of the product were selected to compare the amount of product deformation. The amount of product deformation was compared by changing the number and location of gates to 5 types, and the amount of product deformation was compared by changing the glass fiber content of the raw material to 4 levels. The effect of improving the amount of deformation of the product was confirmed by changing the glass fiber content of the gate and raw materials, and it was confirmed that the addition of glass fiber had a significant effect on the amount of deformation of the product. Compared to products that did not contain glass fiber, the amount of deformation in products containing 30% glass fiber was reduced the most, and it was confirmed that the amount was reduced by about 80 to 90%.