• 제목/요약/키워드: Fiber preform

검색결과 111건 처리시간 0.023초

단섬유 예비성형체의 섬유배향에 대한 2차원 수치모사 (2-D Simulation of Fiber Orientation in Short Fiber Preform)

  • 정성욱;남현욱;정창규;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.107-110
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    • 1999
  • 본 연구에서는 진공압추출법에 의해 제조되는 알루미나(AI$_2$O$_3$) 단섬유예비성형체의 제조공정시 발생하는 섬유들의 배향분포의 특징을 2차원 수치모사를 통해 밝혔다. 수치해석은 섬유의 배향분포를 2차원으로 가정한 후 제조공정시 섬유들이 적층되는 현상을 섬유의 낙하, 회전, 미끄러짐, 이동의 단계의 나누어 모델링하였다. 해석결과 섬유의 배향과 부피분율은 섬유의 종횡비(길이/지름)에 의해 크게 영향을 받으며, 배향 분포는 정규분포와 유사한 것으로 밝혀졌다.

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Formation of Isotropic Carbon Matrix in Carbon/Carbon Composites Derived from Pitch

  • Ahn, Chong-Jin;Park, In-Seo;Joo, Hyeok-Jong
    • Carbon letters
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    • 제11권4호
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    • pp.304-310
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    • 2010
  • To manufacture a carbon/carbon composite the coal tar pitch was used as the matrix precursor and the PAN (polyacrylonitrile)-based carbon fiber was used as the reinforcing material to weave 3-directional preform. For pressure carbonization HIP equipment was used to produce a maximum temperature of $1000^{\circ}C$ and a maximum pressure of 100 MPa. The carbonization was induced by altering the dwell temperature between $250^{\circ}C$ and $420^{\circ}C$, which is an ideal temperature for the moderate growth of the mesophase nucleus that forms within the molten pitch during the pressure carbonization process. The application of high pressure during the carbonization process inhibits the mesophase growth and leads to the formation of spherical carbon particles that are approximately 30 nm in size. Most particles were spherical, but some particles were irregularly shaped. The spread of the carbon particles was larger on the surface of the carbon fiber than in the interior of the matrix pocket.

Oxidation Resistant SiC Coating for carbon/carbon Composites

  • Joo, Hyeok-Jong;Lee, Nam-Joo;Oh, In-Seok
    • Carbon letters
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    • 제4권1호
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    • pp.24-30
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    • 2003
  • In this study, densified 4D carbon/carbon composites were made from carbon fiber and coal tar pitch through the process of pressure impregnation and carbonization and then followed by carbonization and graphitization. To improve the oxidative resistance of the prepared carbon/carbon composites, the surface of carbon/carbon composites was coated on SiC by the pack cementation method. The SiC coated layer was created by depending on the constitution of pack powder, and reaction time of pack-cementation. The morpology of crystalline and texture of these SiC coated carbon/carbon composites were investigated by XRD, SEM/EDS observation. So the coating mechanism of pack-cementation process was proposed. The oxidative res istance were observed through the air oxidation test, and then the optimal condition of pack cementation was found by them. Besides, the oxidative mechanism of SiC formed was proposed through the observation of SiC coated surface, which was undergone by oxidation test.

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메조페이스 핏치계 탄소/탄소 복합재료의 제조 및 마찰 마모특성 (Friction-wear Characterization and Fabrication of Carbon/Carbon Composite via Mesophase Pitch)

  • 박종규;이진용;하헌승;임연수;이승구
    • 한국세라믹학회지
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    • 제35권9호
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    • pp.974-980
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    • 1998
  • This study is concerned with the production of carbon fiber reinforced carbon(C/C) with polyaromatic mesophase pitch as matrix precursor and with the investigation of friction-wear characteristics in ambient air using a constant speed type of friction tester. The main problem in using the polyaromatic mesophase as the matrix precursor is the high viscosity which may limit the complete impregnation of the fiber preform in the vacuum. To solve these problems two dimensional carbon fiber fabrics were infiltrated with meso-phase pitch in the pitch impregnator. After the impregnation and the heat treatment process. C/C com-posites were characterized by density porosity to monitor the influence of high pressure and temperature. It showed that the bulk density was increased and the apparent porosity and the density increasing rate was reduced as repeating the impregnation the carbonization and the heat treatment. The friction-wear charac-teristics of C/C composites were investigated by measuring the average friction coefficient and the specific wear rate as functions friction speed and friction pressure using a constant speed type of friction tester. C/C composite4s showed the average friction coefficient to be reduced as increasing the friction speed and the friction pressure.

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탄소/탄소 복합재 매트릭스 전구체로서의 메조페이스 핏치의 제조 및 특성에 관한 연구 (Preparation and Characterization of Mesophase Pitches as a Matrix Precursor of Carbon Fiber Reinforced Carbon Composite)

  • 정현진;임연수
    • 한국세라믹학회지
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    • 제33권12호
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    • pp.1387-1393
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    • 1996
  • A study on mesophase pitch as a matrix precursor of carbon fiber reinforced carbon (C/C) composite has been recently presented. This study is concerned with the production of mesophase pitch as matrix precursors for C/C composite from coal tar pitch. A commercial coal tar pitch was heat-treated at 25$0^{\circ}C$ for 2 hours to remove low molecular weight fraction from the pitch then increasing the temperature of the pitch to between 350~45$0^{\circ}C$ to produce mesophase pitch. The pitch was continuously stirred during this time and nitrogen gas was continuously bubbled through the pitch. Spherical and bulk mesophases were formed in the pitch after heat-treatment,. Parent and mesophae pitches were characterized by elemental analysis coke yield solubi-lity in tetrahydrofuran and hexane and an optical microscopy to measure the mesiophase content. It was neces-sary to produce C/C composite that a mesophase pitch with about 30-40 vol% mesophase spherulites can be infiltrated into a fiber preform without a filter effect as a matrix precursor conditions. This condition was satisfied with mesophase pitch heat treated at 40$0^{\circ}C$ for 2 hours. The other heat treatment conditions showed the nuclei of mesophase or bulk mesophae which were not satisfied with the matix precursor condition.

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Er 첨가 황화물계 광섬유의 제조 및 분광학적 특성 (Spectroscopic Properties of Er-doped Sulfide Fiber)

  • 최용규;임동성;김경헌;박세호;허종
    • 한국세라믹학회지
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    • 제37권8호
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    • pp.781-786
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    • 2000
  • An Er-doped sulfide fiber was drawn, and its spectroscopic properties were analyzed. Compositions of a 1000 ppmwt Er3+-doped core and an undoped clad were Ge30-Ga1-Asg-S61 and Ge30-As8-S62, in at.%, respectively. Refractive index of the core composition was approximately 0.01 high than that of the clad. In order to enhance the mechanical stability as well as to prevent infiltration of impurity ions such as OH-, an UV-curable polymer was used for the coating. The optical loss of a fiber formed directly from a polymer coated core rod without cladding was ∼15 dB/m at 1.06$\mu\textrm{m}$. In the case of a fiber with core/clad structure, the optical loss was so high that the stimulated emission of erbium fluorescence was not evident. It is believed that presence of inhomogeneous core/clad interface and crystalline aggregates precipitated in the clad region were responsible for the high optical loss. On the other hand, fluorescence characteristics of Er3+ embedded in the core region were more or loss deteriorate compared to fiber preform, which is attributed to the redistribution of the Er ions along with the partial crystallization of the core glass during the fiberization process.

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팽창흑연/탄소섬유 혼합 보강 전도성 고분자 복합재료의 특성 평가 (Study on Mechanical and Electrical Properties of Expanded Graphite/Carbon fiber hybrid Conductive Polymer Composites)

  • 오경석;허성일;윤진철;한경섭
    • Composites Research
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    • 제20권6호
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    • pp.1-7
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    • 2007
  • 본 연구에서는 팽창흑연/탄소섬유 혼합 보강 전도성 고분자 복합재료를 2단계 성형 공법으로 제조하였으며, 탄소섬유의 첨가가 전도성 고분자 복합재료의 전기적, 기계적 특성에 미치는 영향을 고찰하였다. 전도성 충진재들은 고분자 수지와 기계적으로 혼합되었으며 이를 통하여 복합재료가 전기적 특성을 가지도록 하였다. 팽창흑연은 입자 간 접촉 면적이 넓기 때문에 복합재료 내 전도성 네트워킹의 형성에 매우 유리하지만, 팽창흑연과 고분자 수지만을 사용하여 상기 공정으로 복합재료를 제조할 경우 우수한 기계적 강도를 얻기가 어렵다. 따라서 이를 보완하기 위하여 탄소섬유를 복합재료에 첨가하였으며 전기적 기계적 물성을 바탕으로 탄소섬유의 혼합 비율을 최적화하였다. 굽힘 강도는 탄소섬유의 충친 비율이 증가할수록 섬유에 의한 강화 효과에 의하여 증가 하지만, 32wt.% 이상에서는 오히려 감소하였다. 이는 여분의 탄소섬유들이 공극을 발생시켜 응력집중이 발생하기 때문으로 판단된다. 전기 전도도는 탄소섬유의 비율이 증가할수록 전도성 공백이 발생하고 팽창흑연의 전도성 네트워킹이 저해되기 때문에 계속 감소한다.

용탕단조법에 의한 Alumina단섬유강화 AC4C기 복합재료의 인장강도에 미치는 점결제 및 가압력의 영향 (Influence of Binder and Applied Pressure on Tensile Strength of $AC4C/Al_2O_3$ Composites Made by Squeeze Casting Process)

  • 여인동;이지환
    • 한국주조공학회지
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    • 제15권2호
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    • pp.138-145
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    • 1995
  • The mechanical properties of $Al/Al_2O_3$ composites have been investigated in relation with manufacturing factors such as applied pressure of casting and binder amount of preform. It was found that tensile strength increases with an increase of applied pressure, but decreases with binder amount. Increase of tensile strength is attributable to refinement of microstructure, improvement of intefacial bonding between $Al_2O_3$ short fiber and matrix, decrease of porosity in the matrix. Due to the high thermal stability of alumina short fiber, tensile strength of composites at $150^{\circ}C$ was superior to matrix alloy at room temperature. To evaluate the strength of composites, modified Kelly-Tyson's equation was introduced. Manufacturing factor M was obtained calculating from experimental data. M values were increased with applied pressure, but decreased with binder amount. The initiation of microcrack appeared to be at interface and reinforcement colony. Amount of micro-dimple was increased with applied pressure, and interfacial debonding phenomenon was remarkable with an increase of binder amount.

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금형주조법에 의한 TiNi/6061Al 복합재료의 미세조직에 미치는 냉간가공도의 영향 (Effect of the Degree of Cold Working on the Microstructures for TiNi/6061Al Composites by Permanent mold Casting)

  • 박성기;신순기;박광훈;성장현;박영철;이규창;이준희
    • 한국재료학회지
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    • 제11권12호
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    • pp.1028-1034
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    • 2001
  • The 2.5 vol% TiNi/6061Al composites were fabricated by permanent mold casting. The microstructures and tensile test for the cold rolled composites with maximum 50% reduction ratio were investigated. In the case of TiNi fiber with 2mm interval in preform, the interface bonding of fabricated composites were good, interface diffusion layer of this composites was made by the mutual diffusion. Transverse section of TiNi fiber was decreased with increasing reduction ratio and longitudinal section of TiNi fiber showed multiple wave phenomenon. And the tensile strength of composites at 38% reduction ratio was the most high. In the case of over 38% reduction ratio, the decrease of the tensile strength was due to TiNi fiber rupture by excess working. The fracture mode was appeared brittle fracture with increasing reduction ratio.

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Monitoring of a CFRP-Stiffened Panel Manufactured by VaRTM Using Fiber-Optic Sensors

  • Takeda, Shin-Ichi;Mizutani, Tadahito;Nishi, Takafumi;Uota, Naoki;Hirano, Yoshiyasu;Iwahori, Yutaka;Nagao, Yosuke;Takeda, Nobuo
    • Advanced Composite Materials
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    • 제17권2호
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    • pp.125-137
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    • 2008
  • FBG (Fiber Bragg Grating) sensors and optical fibers were embedded into CFRP dry preforms before resin impregnation in VaRTM (Vacuum-assisted Resin Transfer Molding). The embedding location was the interface between the skin and the stringer in a CFRP-stiffened panel. The reflection spectra of the FBG sensors monitored the strain and temperature changes during all the molding processes. The internal residual strains of the CFRP panel could be evaluated during both the curing time and the post-curing time. The temperature changes indicated the differences between the dry preform and the outside of the vacuum bagging. After the molding, four-point bending was applied to the panel for the verification of its structural integrity and the sensor capabilities. The optical fibers were then used for the newly-developed PPP-BOTDA (Pulse-PrePump Brillouin Optical Time Domain Analysis) system. The long-range distributed strain and temperature can be measured by this system, whose spatial resolution is 100 mm. The strain changes from the FBGs and the PPP-BOTDA agreed well with those from the conventional strain gages and FE analysis in the CFRP panel. Therefore, the fiber-optic sensors and its system were very effective for the evaluation of the VaRTM composite structures.