• Title/Summary/Keyword: Fiber Laser Welding

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A Effects of Magnetic Field For Fiber Laser Micro Welding Process Using Carbon Steel of SCP1-S (자기장 영향에 따른 냉연압연 강판의 파이버 레이저 마이크로 접합 공정)

  • Lee, C.K.;Lee, W.R.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.433-438
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    • 2012
  • We have studied on welding dissimilar materials of Carbon steel SCP1-S by using laser beam. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam and magnetic fields by adjusting the power output of 35W laser. Other conditions of the experiments were as follows : the welding speed was varied in the range 10 m/min nitrogen gas was used as shield gas, the flow value of shield gas was ranged 10 L/min. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 10mm/s, the flow value of 10 L/min, the gap of two materials 0, and the use of nitrogen gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.

A Study on HAZ Softening Characteristics of Fiber Laser Weldment for High-Strength Steel (고장력강 파이버 레이저 용접부의 HAZ 연화 특성에 관한 연구)

  • Park, Min-Ho;Kim, Ill-Soo;Lee, Jong-Pyo;Jin, Byeong-Ju;Kim, Do-Hyeong;Kim, In-Ju;Kim, Ji-Sun
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.27-35
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    • 2015
  • Laser welding sector in the automotive industry has been widely recognized as one of the most important bonding processes, such as parts welding. Efforts to improve productivity and weld quality have been progressing steadily. In addition, laser welding is suitable for welding process that can produce high-quality welds suitable for flexible production and small quantity batch productions. In order to ensure the rigidity of the material, high strength material are applied to more than 1 GPa class body parts and automotive bumper beams. However, not only the situation is that the trend of domestic research, but also development is based on product molding considering freedom of shape where reinforcement is applied to meet the safety regulations and high-speed crash performance, despite the use of high strength materials. The tendency for heat-affected zone (HAZ) softening phenomenon common in areas of laser welded high tensile steel welding confirmed the occurrence of weld softening effect according to the process parameters. Based on this, range of process parameters could be selected for ensuring weld quality.

Fast laser welding with scanner on the joint between AZ31 thin sheet and die-casted AZ91D frame for smart phone application (스캐너를 이용한 AZ31 극박판재와 AZ91D 다이캐스팅 프레임의 고속레이저용접)

  • Lee, Mok-Young;Seo, Min-Hong
    • Laser Solutions
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    • v.18 no.1
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    • pp.1-6
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    • 2015
  • High welding speed and narrow weld seam are favorable for welding of magnesium alloy. Magnesium alloy is recommended for the smart frame because it has several advantages such as low density, high thermal conductivity, EMI shielding capability and good cast ability. This study is for the assembly welding of the magnesium smart frame with high productivity, good performance and low cost. The window for battery on AZ91D frame produced by die-casting was prepared by CNC machining. Corresponding AZ31 blank of 0.2mm thickness was prepared by die-blanking cut. All system set was fixed at the stationary bed but the laser beam was manipulated by scanner up-to 1,000mm/s speed. The weld joint between AZ31 sheet and AZ91D frame was welded by fiber laser on 850~1,000W output power. The joint showed penetration enough but some humping bead. The distortion by the weld heat was almost free because of the quick dissipation of the heat by small beam size and fast welding. Consequently, the thinner magnesium foil was assembled successfully to the magnesium frame of mobile phone.

High Quality Plasma Cutting and Laser Cutting Technology (고품질 플라즈마 절단 및 레이저 절단기술)

  • Kim, Hwan Tae;Kil, Sang Cheol
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.30-34
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    • 2017
  • The trend of the plasma cutting and laser cutting technology of metal alloys including high strength steel, aluminum alloys for the welding structures has been studied. The high-precision plasma systems offer a denser, higher energy arc that in effect produces a sharper cutting tool and high quality cutting products. The high-quality fiber laser systems with compact design and easy set-up make it ideal for cutting in the pipeline or steel structre manufacturing. This paper covers the scientometric analysis of the high efficient cutting technology which are based on the published research works in the 'plasma and laser', and 'cutting technology' obtained from Web of Science, and deals with the details of the background data of the plasma cutting and laser cutting technology.

A Study on Weld Defect and Their Alternatives during Lap Welding of AZ31B Magnesium Alloy by Pulsed Nd: YAG Laser (Nd:YAG 펄스 레이저를 이용한 AZ31B 마그네슘 합금의 겹치기 용접에서 발생하는 용접결함과 그 대책에 대한 연구)

  • Kim, Jong-Do;Lee, Jung-Han;Kim, Young-Sik
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.82-88
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    • 2011
  • With a tendency for the application of thin magnesium alloy plates in portable electronic equipment such as cell phone and notebook PC, there is a requirement to develop a welding technology for the lap welding of these thin magnesium alloy. This paper presents the single pulsed laser welding of AZ31B magnesium alloy. The effects of fiber types and parameters such as peak power and pulse width on laser weldability were investigated. The results show that weld defects, especially solidification crack, were always generated in the weld. These defects couldn't be controlled by the simple square pulse, but could be improved through the application of variable pulse. It is because that variable pulse has effect of solidification delay by dropping peak power gradually.

The Reliability of Optical Fiber Assembly Using Glass Solder

  • Lee, Jong-Jing;Kang, Hyun-Seo;Koh, Jai-Sang
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.147-151
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    • 2004
  • In this study, an optical fiber assembly directly coupled with a laser diode or a photo diode is designed to confirm high reliable optical coupling efficiency of optical transmitter(Tx) and receiver(Rx). The optical fiber assembly is fabricated by soldering an optical fiber and a Kovar ferrule using a glass solder after inserting an optical fiber through a Kovar ferrule. The Kovar which has good welding characteristics is applied to introduce laser welding technique. The glass solder has excellent thermal characteristics such as thermal shift delamination compared with PbSn, AuSn solder previously used usually. Furthermore, the glass solder doesn't need fiber metalization and this enables low cost fabrication. However, the glass soldering is high temperature process over 35$0^{\circ}C$ and the convex shape after solidification due to surface tension causes the stress concentration on optical fiber. The stress concentration on the optical fiber increases the optical insertion loss and possibility of crack formation. The shape of glass solder was designed referring to 2-D Axi-symmetric FEM simulation. To test the mechanical reliability, mechanical vibration test and shock test were done according to Telcorida GR-468-Core protocol. After each test, the optical loss of the stress distributed fiber assembly didn't exceed 0.5 dB, which passes the test.

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