• Title/Summary/Keyword: Ferrite-core

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Effect of Hot-Stamping on Mechanical Properties and Microstructures of CO2 Laser Welded Boron Steel coated with Al-Si layer (Al-Si 용융 도금된 보론강 CO2 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향)

  • Oh, Myeonghwan;Kong, Jongpan;Shin, Hyeonjeong;Kwon, Minsuck;Jung, Byunghun;Kang, Chungyun
    • Laser Solutions
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    • v.16 no.3
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    • pp.1-10
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    • 2013
  • In this study, Al-Si coated boron steel(1.2 mm) were laser welded by $CO_2$ laser and hot-stamping was applied to the laser joints. Tensile properties and microstructures of the joints were investigated before and after hot-stamping. Tensile and yield strengths of the as welded specimen similar with base metal and fracture occurred base metal of boron steel. Although, in case of heat treated specimen, fracture occurred fusion zone that Al segregated zone near the bond line. These could be explained by the existence of ferrite, in the Al segregated zone near the bond line and base metal of boron steel. Before hot-stamping, hardness of base metal is lower than fusion zone and heat affected zone in spite of exist Al segregation zone($Fe_3$(Al,Si)). So fracture occurred base metal. Although, after hot-stamping, microstructure of base metal and welds zone transformed to martensite and bainite except in Al segregation zone near the bond line that $Fe_3$(Al,Si) transformed to a-ferrite. So fracture occurred Al segregation zone near the bond line.

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Study on manufacturing and operating characteristics of Magnetic cores for Flat TR (Flat TR용 핵심 쿄아의 제조와 동작 특성 안정화 연구)

  • Han, Se-Won;Cho, Han-Goo;Yu, Dong-Uk;Ryu, Mung-Ho;Choi, Kwang-Bo;Kim, Sung-Ba
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.23-26
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    • 2003
  • The flat transformer, typically, has a number of parallel single turn secondary windings. Each secondary winding is coupled to the same primary winding. Therefore, the current in each secondary winding is equal to the ampere-turns in the primary winding, and to each other. These characteristics are particularly advantageous where parallel rectifiers are used. The windings share the current equally, with no need for ballast resistors or other added components. In this study, the ferrite magnetic core samples of Mn-Zn system for the Flat transformer are manufactured and the electrical and magnetic characteristics of its tested. The density of sample FO2-2 sintered at $1350^{\circ}C$ is $4.00kg/m^3$, which shows the good microstructural state. The initial permeability and saturation flux density of FO2 at room temperature is 2700 and 510mT, individually. The power loss of FO2 samples at 250kHz have been ranged $350kW/m^3$ to $80kW/m^3$ with temperature. And the minimum power loss of sample FO2-2 showed at $70^{\circ}C$, which property seems very positive to apply for a flat transformer.

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RF Power Conversional System for Environment-friendly Ferrite Core Inductively Coupled Plasma Generator (환경친화형 페라이트 코어 유도결합 플라즈마 고주파 전력 변환 장치)

  • Lee, Joung-Ho;Choi, Dae-Kyu;Kim, Soo-Seok;Lee, Byoung-Kuk;Won, Chung-Yuen
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.8
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    • pp.6-14
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    • 2006
  • This paper is a study about a proper method of plasma generation to cleaning method and a high frequency power equipment circuit to generation of plasma that used cleaning of chamber for TFT-LCD PECVD. The high density plasma required for cleaning causes a possibility of high density plasma more than $1{\times}10^{11}[EA/cm^3]$. It apply a ferrite core of ferromagnetic body to a existing ICP form. In case of power transfer equipment on 400[kHz] high frequency to generation of plasma it makes certain a stable switching operation in condition of plasma through using a inverter form for general purpose HB. And it demonstrates the performance of power transfer equipment using methods of measurement which use a transformer of series combination the density of plasma and the rate of dissolution of $NF_3$ in condition of $A_r\;and\;NF_3$.

Non-Contact Current Sensor Fabricated with LC Resonators (LC 공진소자를 이용한 비접촉 전류센서 연구)

  • Shin, Kwang-Ho
    • Journal of the Korean Magnetics Society
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    • v.26 no.4
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    • pp.137-141
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    • 2016
  • There is a growing demand for non-contact current measurements for efficient use of electrical power and energy saving. In this study, I propose a non-contact current sensor using LC resonance by a resonance circuit composed of a sensor coil and 2 coupling coils for enabling a wireless measurement. The inductance of the sensor coil, which could be changed by applied current, causes the change of resonance frequency of the resonance circuit. A pair of magnet was attached to the ferrite core to apply a bias magnetic field that enabled the determination of the current direction. We obtained an output voltage change of 18 V with the current of -3~3 A. But, the output was nonlinear. In order to realize the non-contact current measuring method proposed in the present study, there is a need for a strict investigation of linearity and resolution for the future study.

Effect of Heat Input of Outside Weld on Low Temperature Toughness of Inside Weld for Multiple Electrode SA Welded API 5L X70 with Sour Gas Resistance (내부식용 API 5L X70 다전극 SAW 용접부의 내면 저온인성에 미치는 외면 입열의 영향)

  • An, Hyun-Jun;Lee, Hee-Keun;Park, Young-Gyu;Eun, Seong-Su;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.93-101
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    • 2014
  • This study aims to investigate the effect of heat input of outside SAW weld on low temperature toughness($-20^{\circ}C$) of inside SAW weld for API 5L X70 with sour gas resistance. As increasing heat input of the outside weld, low temperature toughness of the inside weld was decreased. Especially, in spite of the same heat input, the value of low temperature toughness was fluctuated. On the basis of fracture and microstructure analysis, the low temperature toughness is correlated with the fracture area ratio of shear lips and four kinds of fracture sections. These sections were divided with size and shape of dimple correlated with grain boundary ferrite and cleavage correlated acicular and polygonal ferrite in grain. Therefore, it was seen that these sections were two of final solidification area in the inside weld and the outside weld, no reheated zone and reheated zone in the inside weld. In conclusion, it is thought that the difference of low temperature toughness at the same heat input is due to the fact that each of impact test specimens could have the different microstructure, even though the notch was machined under the error tolerance of 1mm. It is because the final solidification area of the inside weld is very narrow.

A Study on Broadband Inductive Coupler using Impregnated Nanocrystalline Ribbon (함침된 나노결정립 리본을 이용한 광대역 유도형 결합기 연구)

  • Kim, Hyun-Sik;Ju, Woo-Jin;Sohn, Kyung-Rak
    • Journal of IKEEE
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    • v.23 no.2
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    • pp.599-605
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    • 2019
  • Ferrite cores are used as a soft magnetic material in the fabrication of couplers for inductive powerline communication (PLC). However, it is difficult to adjust the size freely according to the power-line and power-grid environment. In this paper, we report that a nano-crystalline alloy with higher permeability than ferrite can be used as an inductive coupler for non-contact PLC. Since nano-crystalline are produced in the form of a thin ribbon, the size of the coupler can be freely controlled by the number of ribbons wound on the toroidal core. It was fabricated with induction type coupler and showed to be suitable for non-contact power line communication. Experimental results show that the communication bandwidth is 45 Mbps for 100 m and 8 Mbps for 200 m under the current fluctuation of less than 100 A, and the reception ratio is 100%.

Design, Implementation and Testing of HF transformers for Satellite EPS Applications

  • Zahran, Mohamed
    • Journal of Power Electronics
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    • v.8 no.3
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    • pp.217-227
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    • 2008
  • The electric power subsystems (EPS) of most remote sensing satellites consist of a solar array as a source of energy, a storage battery, a power management and control (PMC) unit and a charge equalization unit (CEU) for the storage battery. The PMC and CEU use high frequency transformers in their power modules. This paper presents a design, implementation and testing results of a high frequency transformer for the EPS of satellite applications. Two approaches are used in the design process of the transformer based on the pre-determined transformer specifications. The transformer is designed based on an ETD 29 ferrite core. The implemented transformer consists of one center-tapped primary coil with eleven center-tapped secondary coils. The offline calculation results and measured values of R, L for transformer coils are convergence. A test circuit for measuring the transformer parameters like voltage, current and B-H hysteresis was implemented and applied. The test results confirm that the voltage waveforms of both primary and secondary coils were as desired. No overlapping occurred between the control signal and the transformer, which was not saturated during testing even during a short circuit test of the secondary channels. The dynamic B-H loop characteristics of the used transformer cores were measured. The sample test results are given in this paper.

Effect of Alloying Elements on Mechanical Properties and Microstructure of Steel Bar Fabricated by Endless Bar Rolling System with Flash Butt Welding (플래시버트 용접과 연속열간압연법으로 제조된 철근의 기계적 성질과 미세조직에 미치는 합금원소의 영향)

  • Kim, Ki-Won;Cho, Seung-Jae;Kang, Chung-Yum
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.52-59
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    • 2009
  • Flash butt welding is applied in many industries. New technology was developed recently for joining billets which called "EBROS (Endless Bar Rolling System)". After reheating billets in furnace, two billets were joined using flash butt welding. The objective of this study was to investigate the effect of alloying elements on mechanical properties of flash butt welded zone of hot rolled steel bar. The tensile properties on welded zone of Fe-Mn steel and Fe-Mn-V steel were dropped as compared with non-welded zone. Fe-Mn-Nb steel was opposed to the former. It was found that the white band at the welded zone had high ferrite volume fraction and large ferrite grain size. The vertical white band between flash butt welded billets was transformed into an arrowhead it of steel bar. According to this band, softening has been appeared. There was a interesting phenomenon with HAZ of Fe-Mn-Nb Steel, 40nm scale of particles were observed and hardness of HAZ was higher than non-welded zone.

Variation of Magnetic Properties of Cu-Zn-Mg Ferrites with Various Compositions and Sintering Temperatures (Cu-Zn-Mg ferrite의 조성성분 및 소결온도에 따른 자기적 특성변화 연구)

  • Koh, Jae-Gui
    • Korean Journal of Materials Research
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    • v.13 no.6
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    • pp.365-368
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    • 2003
  • Small amounts of additives such as mol % 0.13 NiO and mol % 0.01 $CaCO_3$were added to Cu-Zn-Mg ferrites. Basic composition of the Cu-Zn-Mg ferrites was $Cu_{Cu}$X/$Fe_{0.054}$ /$Zn_{0.486}$$Mg_{0.407}$ $Fe_{1.946}$ $O_4$(group A) and $Cu_{0.263}$$Fe_{0.027}$ $Zn_{0.503}$ $Mg_{0.262}$ $Fe_{1.973}$ $O_4$(group B). Specimens were sintered at different temperatures (1010, 1030, $1050^{\circ}C$) for 2 hours in air followed by an air cooling. Then, effects of various composition and sintering temperatures on the microstructure and the magnetic properties such as inductions, coercive forces, and initial permeabilities of the Cu-Zn-Mg ferrites were investigated. The average grain size increased with the increase of sintering temperature. The magnetic properties obtained from the aforementioned Cu-Zn-Mg ferrite specimens were 1,724 gauss for the maximum induction, 1.0 oersted for the coercive force, and 802 for the initial permeability. These magnetic properties indicated that the specimens could be utilized as the core of IFT (intermediate frequency transformer) and antenna in the amplitude modulation.

Dependence of the physical properties for magnetic core materials on the concentrations of $Bi_2O_3$ and CaO ($Bi_2O_3$와 CaO 첨가에 따른 PLC용 자심 재료의 물성)

  • An, Y.W.;Lee, H.Y.;Kim, J.R.;Kim, H.S.;Oh, Y.W.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.04a
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    • pp.64-67
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    • 2002
  • The Physical and magnetic properties such as microstructure, permeability and power loss of Ni-Zn ferrite with composition of $Ni_{0.8}Zn_{0.2}Fe_2O_4$, were investigated as the function of $Bi_2O_3$ and CaO contents. The power loss increased in proportion to the amount of $Bi_2O_3$ up to 0.3 wt% but it decreased over than 0.3 wt% addition. The highest permeability of 134 was obtained to the specimen added 1.0 wt% $Bi_2O_3$ since $Bi_2O_3$ contents were strongly dominant to grain growth and size than that of CaO. $Bi_2O_3$ liquid phase created during sintering process promoted sintering and grain growth so that grain size and permeability increased compared to that of the specimens which were sintered with free-additive and CaO. Also, lots of pores existed in the specimen which was added $Bi_2O_3$ wt% with the biggest grain size.

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