• Journal of Powder Materials
• /
• v.10 no.4
• /
• pp.262-269
• /
• 2003

Nano-sized Ni-ferrite powder was fabricated by spray pyrolysis process using the waste solution resulting from shadow mask processing. The average particle size of the powder was below 100 nm. The effects of the concentration of raw material solution, the nozzle tip size and air pressure on the properties of powder were studied. As the concentration increased, the average particle size of the powder gradually increased and its specific surface area decreased, but size distribution was much wider and the fraction of the Ni-ferrite phase greatly increased as the concentration increasing. As the nozzle tip size increased from 1 mm to 2 mm, the average particle size of the powder decreased. In case of 3 mm nozzle tip size, the average particle size of the powder increased slightly. On the other hand, in case of 5 mm nozzle tip size, average particle size of the powder decreased. Size distribution of the powder was unhomogeneous, and the fraction of the Ni-ferrite phase decreased as the nozzle tip size increasing. As air pressure increased up to 1 kg/$cm^2$, the average particle size of the powder decreased slightly, on the other hand, the fraction of the Ni-ferrite phase was almost constant. In case of 3kg/$cm^2$ air pressure, average particle size of the powder and the fraction of the Ni-ferrite phase remarkably decreased, but size distribution was narrow.

• Journal of the Korean Ceramic Society
• /
• v.37 no.2
• /
• pp.181-185
• /
• 2000

A new technique capable of accelerating the crystallization of ferrite powder at low temperature is developed. Effects of the ultrasonic waves on the crystallization were studied for ferrite powders prepared using the co-precipitation method. The crystallization of the ferrite powders exposed to the ultrasonic waves were characterized by the XRD. The amorphous ferrite powders prepared using the co-precipitation method were crystallized as a result of the exposure to the ultrasonic waves for 5h and the crystallization of the ferrite powders became more enhanced in proportion to the time exposed. The ferrite powder exposed to the ultrasonic waves for 25h had higher crystallinity a larger specific surface area than the ferrite powder calcined at 500$^{\circ}C$ for 2h.

• Journal of Powder Materials
• /
• v.15 no.4
• /
• pp.292-296
• /
• 2008

The electromagnetic (EM) wave absorption properties of the $Fe_{73}Si_{16}B_7Nb_3Cu_1$ nanocrystalline powder mixed with 5 to 20 vol% of Ni-Zn ferrites has been investigated in a frequency range from 100MHz to 10GHz. Amorphous ribbons prepared by a planar flow casting process were pulverized and milled after annealing at 425 for 1 hour. The powder was mixed with a ferrite powder at various volume ratios to tape-cast into a 1.0mm thick sheet. Results showed that the EM wave absorption sheet with Ni-Zn ferrite powder reduced complex permittivity due to low dielectric constant of ferrite compared with nanocrystalline powder, while that with 5 vol% of ferrite showed relatively higher imaginary part of permeability. The sheet mixed with 5 vol% ferrite powder showed the best electromagnetic wave absorption properties at high frequency ranges, which resulted from the increased imaginary part of permeability due to reduced eddy current.

• Journal of Powder Materials
• /
• v.11 no.3
• /
• pp.202-209
• /
• 2004

In this study, nano-sized powder of Ni-ferrite was fabricated by spray pyrolysis process using the Fe-Ni complex waste acid solution generated during the shadow mask processing. The average particle size of the produced powder was below 100 nm. The effects of the reaction temperature, the inlet speed of solution and the air pressure on the properties of powder were studied. As the reaction temperature increased from 80$0^{\circ}C$ to 110$0^{\circ}C$, the average particle size of the powder increased from 40 nm to 100 nm, the fraction of the Ni-ferrite phase was also on the rise, and the surface area of the powder was greatly reduced. As the inlet speed of solution increased from 2 cc/min. to 10 cc/min., the average particle size of the powder greatly increased, and the fraction of the Ni-ferrite phase was on the rise. As the inlet speed of solution increased to 100 cc/min., the average particle size of the powder decreased slightly and the distribution of the particle size appeared more irregular. Along with the increase of the inlet speed of solution more than 10 cc/min., the fraction of the Ni-ferrite phase was decreased. As the air pressure increased up to 1 $kg/cm^2, the average particle size of the powder and the fraction of the Ni-ferrite phase was almost constant. In case of 3 $kg/cm^2 air pressure, the average particle size of the powder and the fraction of the Ni-ferrite phase remarkably decreased.

• Journal of the Korean Ceramic Society
• /
• v.28 no.11
• /
• pp.843-850
• /
• 1991

There is a growing demend for absorptive electromagentic shielding materials for wide band frequency application. In this study, the absorber which consists of a rubber plus Ni-Zn ferrite which have been prepared by direct-wet method. A rubber ferrite composite for electromagnetic shielding, it is most importan facter the homogeneous ultra fine size and high dispersitive ferrite powder. Direct-wet method and solid-solid reaction method for preparing of ultra fine ferrite powder was used. It has been experimentally verified that the powder which prepared by direct-wet method was very fine and almost same size spherical powder, the composite ferrite have excellent electromagnetic wave absorption in X-band.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 1998.10b
• /
• pp.30-30
• /
• 1998

• Journal of Powder Materials
• /
• v.2 no.1
• /
• pp.29-35
• /
• 1995

In this study the calcined condition and characteristic of Cu-Ni-Zn ferrite powder were investigated. The Cu-Ni-Zn ferrite powder has been synthesized by the thermal decomposition of the organic acid salt. This process did not require a strict pH control and provided the uniform composition and fine powder with about 0.3 $\mu\textrm{m}$. The XRD diffraction pattern of this powder showed about 50% spinel phase. The optimum calcination was found to be done at $700^{\circ}C$ for one hour. After the calcination, the amount of spinel increased to 90%. The distribution of the particle size showed bimodal peaks, one was about 0.5 $\mu\textrm{m}$ and the other was about 20 $\mu\textrm{m}$. The large particles of 20 $\mu\textrm{m}$ were the agglomeration of fine Particles. The mean Particle size of the powder was about 0.4 $\mu\textrm{m}$. The powder was compacted under 100 MPa pressure and sintered at 1100~ $1250^{\circ}C$ for one hour in air. The density of ferrites specimen was a function of the sintering temperature. The higher the temperature, the denser the ferrite. The maximum relative density of the sintered ferrite was about 93% at $1250^{\circ}C$. The grain size of sintered specimen at $1200^{\circ}C$ was 5 $\mu\textrm{m}$ and homogeneous.

• Journal of the Korean Ceramic Society
• /
• v.43 no.11 s.294
• /
• pp.700-702
• /
• 2006

We prepared a Ni-ferrite encapsulated Mo-permalloy powder through simple electroless plating and heat treatment. It was observed that Ni-ferrite particles formed in a spherical form on each Mo-permalloy grain. The microstructure and the magnetic characteristics of the encapsulated powders depended strongly on oxidation time in the heat-treatment. When the powder was oxidized for 60 min, a dense Ni-ferrite layer covered the Mo-permalloy grain, which in turn exhibited high saturation magnetization of 85.8 emu/g. The magnetic core prepared additionally with the encapsulated powder exhibited a resonant frequency of 12 kHz.

• Korean Journal of Materials Research
• /
• v.14 no.5
• /
• pp.338-342
• /
• 2004

Ni-Zn ferrite powder was obtained by wet method that was to be coprecipitated the metal nitrates, Fe($NO_3$)$_3$ㆍ$9H_2$O, Ni($NO_3$)$_2$ㆍ$6H_2$O, Zn($NO_3$)$_2$ㆍ$6H_2$O to make a high permeability material. The composition of the ferrite powder was $Fe_2$$O_3$ 52 mol%, NiO 14.4 mol%, ZnO 33.6 mol%. Ni-Zn ferrite powder was compounded by precipitating metal nitrates with NaOH in vessel at the synthetic temperature of $90^{\circ}C$ for 8 hours. Calcination temperature and sintering temperature were $700^{\circ}C$ and $1150^{\circ}C$～$1250^{\circ}C$, respectively, for 2 hours. And the other ferrite powder was also prepared by the wet ball milling that was to be mixed the metal oxides as same as the above chemical composition. We studied the properties of the powder and the electromagnetic characteristics of the sintered cores obtained from there two different processes. Wet direct process produced smaller particle size with narrower distribution of the size and more purified ferrite whose sintered cores had high permeability and high magnetization.

• Journal of Magnetics
• /
• v.5 no.2
• /
• pp.40-43
• /
• 2000

Acicular $\alpha-FeOOH\; and\; Ba(OH)_2\cdot8H_2O$ are starting materials in this study. This paper presents the characteristics of the contents of citric acid and heating condition for preparing acicular barium ferrite powder. They control particle shape, crystalline phase, magnetic properties of acicular barium ferrite powder So the effects of the contents of citric acid and heating condition are studied. The experimental condition for starting materials were 800~1000$\circ C$ in firing and 0~40 wt% citric acid, respectively, Ba-ferrite particles fired at the range of 800 $\circ C$to 900 $\circ C$ were maintained as acicular particle shape, but there were mixed particles of acicular and round shape after fired at 950 $\circ C$. Ba-ferrite powder of the single phase was obtained in firing at 900~1000$\circ C$ and with 20 wt.% citric acid. There were unreacted phase of $\alpha-Fe_2O_3 \;and \; BaFe_2O_4$ phases as a second phase in case of sintering at below 850 $\circ C$. Acicular barium ferrite powder of single phase was also produced in firing at 900 $\circ C$ with 20 wt.% citric acid. The saturation magnetization of single phase of acicular $BaFe_12O_19$powder was about 51 emu/g and coercivity was about 4200 Oe.