• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.416-423
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• 2004

This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m/fin. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.

• 한국공작기계학회논문집
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• 제13권5호
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• pp.30-37
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• 2004

This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m／min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.

• Journal of Biosystems Engineering
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• 제19권4호
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• pp.311-317
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• 1994

Warts and barks of apple trees were vector of White rot. Two devices removing warts and barks for the use of pest control on apple trees were developed and evaluated in this study, and their results are as follows ; 1. A total of 148 warts were examined to determine the average size. About 35 percent of the examined warts were 6~8mm long, 4~8mm wide and 4~6mm thick in size. About 30 percent of the examined warts were 4~6mm long, 2~4mm wide and 6~8mm thick in size. 2. Seventy-one percent of the examined barks removed were 4~8mm in thickness. 3. A blade with 30 degree of cutting angle required 3 to 22 percent less cutting energy than those with 15 and 45 degrees of cutting angles. 4. The cutting torque decreased from 31 N-cm to 12 N-cm with an increase of cutting speed from 26cm/s to 104cm/s for a feeding speed of 0.31 mm/s with the blade angle of 30 degrees. 5. The cutting torque increased from 6N-cm to 32N-cm with an increase of branch diameter from 6mm to 14mm for a feeding speed of 0.31 mm/s with the blade angle of 30 degrees. 6. Two devices mounted on a mower for removing warts and barks were evaluated and proved effective.

• 한국정밀공학회지
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• 제22권7호
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• pp.146-154
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• 2005

Recently, the high-speed and intelligence technology of machine tools are developed for the high efficiency of productivity Under the operating condition from the high-speed of machine tools, the various failure modes can occur in core units of manufacturing system. Therefore it is for the reliability concept of machine tool to be required in a design level. And the above-stated technology must be accommodated in the feeding and spindle subsystem, etc those are the core units of machine tools. In this study, we are developed the test-bed of sliding cover (C-plate) in order to evaluating reliability and estimating failure modes of feeding subsystem under operating conditions. The reliability experiment using the developed test-bed and the additional structural analysis executed on single and double structure. We found out the weak parts of sliding cover and were able to predict a life cycle from the experiment results. In this study, we propose the new C-plate model with double link structure to apply the high-speed machine tool in the fundamental guideline.

• 접착 및 계면
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• 제8권3호
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• pp.16-23
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• 2007

폴리에스테르 편 직물들을 전류세기 5, 10, 15, 20 A로, 공급속도 5, 10, 15 m/min로 코로나 처리하였다. 이들의 표면변화를 주사전자현미경(SEM)과 X-ray 광전자분석기(XPS)로 확인하였다. 또한 물리적 성질의 변화를 인장강도, 건조 시와 습윤 시의 접착강도를 통하여 측정하였다. 접착에 사용된 접착제는 열경화성 반응형 폴리우레탄 핫 멜트 접착제이다. 대기압에서 코로나 방전처리에 의해 폴리에스테르 편 직물에 관능기들이 도입되어졌고, 표면에 요철이 발생하여 그 결과 접착력은 향상되었다. 건조 시 및 습윤 시의 접착강도를 모두 고려할 때, PET 직물의 코로나 처리에 있어 적절한 조건은 공급 속도 10 m/min, 전류 세기 15 A라 생각되며, mesh형 PET knit는 공급 속도 10 m/min, 10 A 이상의 전류세기라 생각된다.

• 접착 및 계면
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• 제17권3호
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• pp.104-109
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• 2016

AC 코로나와 DC 코로나 처리 효과들을 비교하기 위해 선행연구의 DC 코로나 처리 조건들과 같이 폴리에스테르 직물들을 전류세기 5, 10, 15 A로, 공급속도 5, 10, 15 m/min로 AC 코로나 처리하였다. 이들의 표면변화를 주사전자현미경(SEM)과 X-ray 광전자분석기(XPS)로 확인하였고, 또한 물리적 성질의 변화를 건조 시와 습윤 시의 접착강도를 통하여 측정하였다. 대기압에서 AC 코로나 방전처리에 의해 폴리에스테르 직물의 표면변화는 DC 코로나 방전과 유사한 경향을 보였다. 일반적으로 AC, DC 코로나 처리 양쪽에서 건조 시의 접착강도는 전류세기와 공급속도가 증가할수록 증가하였으나, 습윤 시의 접착강도는 전류세기가 증가할수록 공급속도가 감소할수록 증가하였다. 전류가 20 A일 때 DC 코로나 방전에서는 탄화가 발생하였으나 AC 코로나에서는 탄화가 발생하지 않았다.

• 반도체디스플레이기술학회지
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• 제12권2호
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• pp.79-84
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• 2013

Nanoimprint lithography (NIL) is the next generation photolithography process in which the photoresist is dispensed onto the substrate in its liquid form and then imprinted and cured into a desired pattern instead of using traditional optical system. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. Although one of the current major research trends of NIL is large-area patterning, the technical difficulties to keep the uniformity of the residual layer become severer as the imprinting area increases more and more. In this paper, with the rolling type imprinting process, a mold, placed upon the $2^{nd}$ generation TFT-LCD glass sized substrate($370{\times}470mm^2$), is rolled by a rubber roller to achieve a uniform residual layer. The prediction of residual layer thickness of the photoresist by rolling of the rubber roller is crucial to design the rolling type imprinting process, determine the rubber roller operation conditions-mpressing force & feeding speed, operate smoothly the following etching process, and so forth. First, using the elasticity theory of contact problem and the empirical equation of rubber hardness, the contact length between rubber roller and mold is calculated with consideration of the shape and hardness of rubber roller and the pressing force to rubber roller. Next, using the squeeze flow theory to photoresist flow, the residual layer thickness of the photoresist is calculated with information of the viscosity and initial layer thickness of photoresist, the shape of mold pattern, feeding speed of rubber roller, and the contact length between rubber roller and mold previously calculated. Last, the effects of rubber roller operation conditions, impressing force & feeding speed, on the residual layer thickness are analyzed with consideration of the shape and hardness of rubber roller.

• 한국소음진동공학회논문집
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• 제20권7호
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• pp.665-671
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• 2010

To improve the gear noise quality, gear tooth grinding machine are widely used in automotive industry. While using the gear profile grinding machine to improve the gear tooth quality of the transmission, several defects such as chattering, tooth waves that cause the gear noise occasionally happened. But it is very difficult to solve that problem, because there is no one who knows the setting up the optimal grinding condition appropriately. The abnormal manufacturing conditions which make the gear noise make the engineer to spend a lot of time, effort, and money. Due to demands for solving the serious abnormal gear noise happened in the automatic transmission in the mass product stage, the vibration checking process in the worm wheel axis, work rotation and fixed axis of the grinding machine were adapted to find the root causes. As a result, gear profile wave are affected by the work rotation axis's unbalance which is caused by worm wheel feeding speed. And a primary and the secondary grinding feeding speed, cutting oil, work fixed forces are also proved as the important factors. After setting up the grinding condition reported in this paper, it was adapted successfully to the grinding machine to manufacture the new automatic transmissions' gear. The gear noise was dramatically disappeared and the process and the results will offer good guides to the engineers who manufacture the gear with the grinding machine.

• 한국축산시설환경학회지
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• 제19권1호
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• pp.9-18
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• 2013

Currently, there was no producing system of TMR for pig feeding in Korea. In this study, we examined unrolling, cutting, and softening for the round bale silage. We designed and developed the prototype system of round bale silage for pig feeding. Unroll method were lower chain conveying and upper belt conveying which includes an hydraulic vertical fodder knife. Gathering and cutting method were rotating auger and flywheel which have 10 cutters, input roller of 280 rpm, and cutter rotating speed of 1,750 rpm. Softening device was rotating hammer in inclined cylinder adjustable to $25^{\circ}C$ and rotating speed up to 1,300 rpm. The prototype system was integrated working for unrolling, cutting, and softening. We found that when the round bale silage in unrolling apparatus cut length of 20 cm to input cutting apparatus, the cutting performance was well in continuous working up to input rate of 1,000 kg/h, the softening apparatus was working well.

• 자원리싸이클링
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• 제12권5호
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• pp.36-41
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• 2003

슬래그는 철분함량이 높아 자원으로의 활용이 가능하나 시장상황에 따라 매립되는 등 재활용이 활발히 이루어지지 않은 실정이다. 따라서 본 연구에서는 슬래그의 재활용이 즘 더 용이하도록 슬래그 내에 존재하는 철분 회수의 중요한 방법인 자력선별 방안에 대하여 고찰하였다. 수재 슬래그, 수냉 전로 슬래그, 공냉 전로 슬래그를 시료로 사용하였고 자장의 세기, 드럼의 회전속도, 슬래그의 투입량에 따른 철분 회수량에 대하여 조사하였다. 철분함량이 적은 수재슬래그는 피더의 진동수 및 드럼의 회전수가 느릴수록 회수율이 증가하였으며 0.5mm 이상의 입도에서 자력선별시 고품위의 철분을 얻을 수 있었다. 수냉의 전로 슬래그의 경우 피더의 진동수가 빠를수록, 드럼의 회전수가 느릴수록 회수율이 증가하는 것으로 조사되었고 입도의 크기가 작아질수록 입도별 회수율이 증가하는 것으로 관찰되었다. 공냉의 전로 슬래그는 피더의 진동수가 낮은 경우 드럼의 회전수가 감소할수록, 높은 경우는 드럼의 회전수가 증가할수록 회수율이 증가하는 것으로 나타났다. 또한 자력선별시 자장의 세기를 증가시키면 회수율은 증가하나 금속철 이외의 철 화합물의 혼입이 많아져 품위가 낮아지는 것으로 관찰되었다.