• Title/Summary/Keyword: Feed Drive

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Firctional Behavior and Indirect Cutting Force Measurement in a Machining Center Using Feed Motor Current (머시닝센터에서 이송전류신호를 이용한 이송계의 마찰특성 규명과 이를 고려한 절삭력의 간접측정)

  • 김기대;최영준;오영탁;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.78-87
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    • 1997
  • In machine tools, frictional force exists between the table and the guideways, and in ballscrews. In this paper, feed motor current measured by a hall sensor is used to calculate the motor torque. Some frictional phenomena are studied in feed drive systems, such as the relationship between feedrate and frictional torque, and chip cover effects on frictional torque. Considering frictional phenomena, the relation- ship between the feed froce and the feed motor current id obtained. Feed force can be well estimated by feed motor current measurement considering frictional behavior. The relationship between the cutting force and the feed motor current is slightly different between up milling and down milling due to the effect of y direc- tional cutting force on frictional torque.

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Performance assessment of an ultraprecision machine tool positioning system with a friction drive

  • Song Chang-Kyu;Shin Young-Jae;Lee Hu-sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.3
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    • pp.8-12
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    • 2005
  • The positioning system for an ultra precision machine tool must be accurate to the order of a nanometer. Various feed drive devices have been proposed to achieve this resolution; currently, most attention is directed towards hydrostatic lead screws and friction drives. It has been reported that a positioning resolution accurate to an angstrom can be achieved using a twist-roller friction drive. Therefore, we manufactured an ultra precision positioning system driven by a twist-roller friction drive and assessed its performance when defining problems and finding solutions. Our study showed that the twist-roller friction drive is mechanically suitable for ultra precision positioning, but some considerations are required to obtain a higher resolution.

Development of a twist-roller friction drive (트위스트 롤러를 이용한 마찰구동기구의 개발)

  • 신영재;이후상;황주호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.658-661
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    • 1996
  • For ultraprecision positioning, the use of the twist roller-type friction drive is proposed. In our study, it is difficult to decrease the resolution of positioning below 100 nm when we use general servo motors. Therefore we propose the feed hive with a small lead like a the cam-roller type traction drive leadscrew and modify it more accurately. By using the semi-loop control system, the positioning resolution of the drive can be 22.4 nm, where the pulse per revolution of the motor is 655360 and the the lead is 0.734 mm.

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Friction Characterization of Feed Drive Systems using Feed Motor Current (이송전류신호를 이용한 이송계의 마찰특성에 관한 연구)

  • 김기대;조현우;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.249-253
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    • 1994
  • In machine tools, frictional force exists between the table and the bed, and in ballscrews. In this paper, feed motor current is used to measure the motor torque and frictional force. A hall sensor is used to measure the feed motor current. Some frictional pheonomina in feed drice systems, such as, the relationship between feedrate and frictional force, lubrication conditions and frictional force, and feed direction and frictional force, are obtained. Generally, the friction behavior is in good agreement with Stribeck's curve. However, the data shows significant scatter when feedrate is high.

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The Optimization of Feed System by the Dynamics of Structure and Responsibility (머시닝센터에서 구조물 진동과 응답성을 고려한 이송계 최적화 연구)

  • 김성현;윤강섭;이만형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.365-369
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    • 2002
  • This paper introduces that the machine tools's feed system optimizes by modeling for simulation and adjusting drive control parameter. The first method is frequency response of speed loop with design parameter by use of MATLAB application, in order that other axis can do equal to bandwidth. The second meted uses various sensor for analyzing machine tools's structure and adjustes jirk limitter.

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Development of A Feed Shaft Driving System Using The Fifth Wheel as a Speed Sensor

  • Kim, J.H.;Kim, K.U.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.469-477
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    • 1996
  • In order to maintain a constant ratio between the ground wheel and fed shaft of planters, a feedback control unit was designed to drive the feed shaft in proportional to the ground speed. The fifth wheel was used as a ground speed sensor for the control unit. Using this control unit a feed shaft driving system was developed and tested both in the laboratory and field to evaluate it performance . The test results showed that the system drove the feed shaft in proportional to the ground speed in the normal planting speed range of 0.5 -0.8m/s with an error of less than 5%.

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Feed rate optimizaton of a PMLSM driven feed drive system for minimum vibrations (리니어모터 이송시스템의 진동저감을 위한 이송속도 최적화)

  • Choi Young-Hyu;Choi Eung-Young;Kim Gyu-Tak
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.97-102
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    • 2005
  • This paper presents feed rate optimizaton of a PMLSM driven feed-slide for mininum vibrations by smoothing velocity curve with finite jerk. First of all, the PMLSM was designed and made to reduce detent force. Next, a PMLSM driven feed-slide system was mathematically modeled as a 4-degree-of-freedom lumped parameter model. The key idea of our vibration minimization method is to find out the most appropriate smooth velocity curve with finite jerk. The validity of our proposed method has been verified by comparing computer simulation results of the feed-slide model with experimental ones.

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A Study on Improvement Position Error induced Thermal Deformation of CNC Lathe Using Touch Sensor (접촉 센서를 이용한 CNC 선반 열변형에 따른 위치오차 개선에 관한 연구)

  • 홍성오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.102-106
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    • 2002
  • Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.

A Study of Improvement of Machining Accuracy Induced Thermal Deformation (열변형에 따른 가공 정밀도 개선에 관한 연구)

  • 홍성오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.263-268
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    • 1998
  • Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$5${\mu}{\textrm}{m}$ while using this T-18 sensor

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A study on Improvement of Workpiece Deformation In High Frequency Heat Treatment (고주파 열처리에서 공작물 변형 개선에 관한 연구)

  • Hong, Sung-Oh;Kim, Hong-Bae;Cho, Gyu-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.31-36
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    • 2003
  • Base and saddle feed drive system in machine tool puts in operation for Improvement of life and endure by high frequency heat treatment. In this time, work requirement of establishment to gets by repeat experimentation. In this paper, using the finite elementary method, we predict and revision processing, and gets minimizing of deformation and reduce the progress of Grinding works. Moreover, having high frequency heat treatment, the maximum deformation genesis m the middle parts without slideway length. Take deformation Into finite element program (ANSYS) of taper process in roughing process, after having high frequency heat treatment, existed quantity of deformation can be reduced down to 80 percents.

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