• 제목/요약/키워드: FeAl intermetallic

검색결과 109건 처리시간 0.024초

(Mg + Al2Ca)로 개량된 AA7075 합금의 미세조직, 기계적 특성, 그리고 고주기 피로 특성에 미치는 T6 및 T73 열처리의 효과 (Effect of T6 and T73 Heat Treatments on Microstructure, Mechanical Responses and High Cycle Fatigue Properties of AA7075 Alloy Modified with Mg and Al2Ca)

  • 황유진;김관영;김규식;김세광;윤영옥;이기안
    • 소성∙가공
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    • 제30권1호
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    • pp.5-15
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    • 2021
  • The effects of heat treatments (T6 and T73) on the microstructure, mechanical properties, and high cycle fatigue behavior of modified AA7075 alloys were investigated. A modified 7075 alloy was manufactured using modified-Mg (Mg-Al2Ca) instead of the conventional element Mg. Based on the microstructure, the average grain size was 4.5 ㎛ (T6) and 5.2 ㎛ (T73). Regardless of heat treatment, the modified AA7075 alloys consisted of Al matrix containing homogeneously distributed Al2CuMg and MgZn2 phases with reduced Fe-intermetallic compound. Room temperature tensile tests showed that the properties of modified 7075-T6 (Y.S.: 622MPa, T.S: 675MPa, elongation: 15.4%) were superior to those of T73 alloy (Y.S.: 492MPa, T.S: 548MPa, elongation: 12.8%). Experimental data show that the fatigue life of T6 was 400 MPa, about 64% of its yield strength. However, the fatigue life of T73 alloy was 330 MPa and 67%. Irrespective of the stress level, all crack initiation points were located on the specimen surface, and no inclusions acting as stress concentrators were seen. Superior mechanical properties and high cycle fatigue behavior of modified AA7075-T6 alloy are attributed to the fine grains and homogeneous distribution of small second phases such as MgZn2 and Al2CuMg, in addition to reduced Fe-intermetallic compounds.

잔류 자성원소 검출에 의한 금속간화합물의 기계적 합금화 공정에서의 합금화 정도 해석 (Determination of the Degree of Alloying by Detection of Residual Ferromagnetic Elements for Intermetallic Alloys Processed by Mechanical Alloying)

  • 어순철
    • 한국재료학회지
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    • 제13권9호
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    • pp.561-566
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    • 2003
  • Mechanical alloying(MA) process using elemental powders followed by hot pressing has been applied to some intermetallic alloy system containing ferromagnetic elements, such as NiAl and $FeSi_2$. A modified thermogravimetric analysis (TGA) technique was used to investigate the degree of alloying in milled powders and hot consolidated specimens as well as heat-treated bulk specimens. It is shown that the measurement of Curie temperatures in MA intermetallic powders and consolidated specimens containing ferromagnetic components, when determined as a function of milling and heat treatment parameters, can give some insight into the progress and mechanism of alloying.

Fe-Al 전이금속 화합물의 자성과 결정구조의 상관관계에 대한 밀도범함수연구 (Density Functional Study on Correlation between Magnetism and Crystal Structure of Fe-Al Transition Metal Compounds)

  • 윤원석;김인기
    • 한국자기학회지
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    • 제21권2호
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    • pp.43-47
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    • 2011
  • Fe-Al 계의 전이금속 화합물은 구조적 안정성과 자성에 대한 이견이 많은 것으로 알려져 있다. 본 연구에서는 B2, $L1_2$, 및 $D0_3$ 구조를 갖는 Fe-Al 계 화합물의 자성과 원자구조의 상관관계를 논의하기 위해 전전자 총퍼텐셜선형보강평면파(all-electron fullpotential linearized augmented plane wave; FLAPW) 방법을 이용하여 일반기울기 근사(generalized gradient approximation; GGA) 하에서 계산하였다. 고려한 모든 구조에서 강자성이 비자성에 비해 안정한 것으로 계산되었다. Fe 원자의 계산된 스핀 자기모멘트는 B2, $L1_2$ 구조에서 각각 0.771 ${\mu}_B$, 2.373 ${\mu}_B$의 값을 얻었고, $D0_3$ 구조의 Fe(I) 및 Fe(II) 원자들은 각각 2.409 ${\mu}_B$, 1.911 ${\mu}_B$로 계산 되었다. $Fe_3Al$의 같은 조성을 갖는 $L1_2$$D0_3$ 구조간의 안정성을 조사하기 위하여 형성 엔탈피 계산을 통해 강자성 상태에서 16 meV/atom의 에너지 차이로 $D0_3$ 구조가 $L1_2$ 구조보다 더 안정함을 확인하였다. 이 결과는 실험연구와 잘 일치하며, 원자구조와 전자구조의 분석을 통해 구조적 안정성과 자성에 대해 이해하였다.

Sc 첨가에 따른 Al-6Si-2Cu 합금의 미세조직 개량화 (Effect of Sc Addition on the Microstructure Modification of Al-6Si-2Cu Alloy)

  • 안성빈;김정석
    • 열처리공학회지
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    • 제35권3호
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    • pp.150-158
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    • 2022
  • The effects of scandium addition on the Al-6Si-2Cu Alloy were investigated. The Al-6Si-2Cu-Sc alloy was prepared by gravity die casting process. In this study, scandium was added at 0.2 wt%, 0.4 wt%, 0.8 wt%, and 1.0 wt%. The microstructure of Al-6Si-2Cu-Sc alloy was investigated using Optical Microscope, Field Emission Scanning Electron Microscope, Electron Back Scatter Diffraction, and Transmission Electron microscope. The microstructure of Al-6Si-2Cu alloy with scandium added changed from dendrite structure to equiaxed crystal structure in specimens of 0.4 wt% Sc or more, and coarse needle-shape eutectic Si and β-Al5FeSi phases were segmented and refined. The nanosized Al3Sc intermetallic compound was observed to be uniformly distributed in the modified Al matrix.

Hf가 첨가된 Fe-30at.%A1-5at.%Cr 합금의 미세조직 및 열간압연가공 특성 (Effects of Hf Addition on Microstructure and Hot Workability of Fe-30at.%A1-5at.%Cr Alloy)

  • 윤계림;이도재;백대화;이경구
    • 한국주조공학회지
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    • 제21권6호
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    • pp.336-342
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    • 2001
  • This study was carried out to examine the effects of adding 0.3at.%Hf in Fe-30at.%Al-5at.%Cr alloy on the variation of microstructures and hot workability. The effect of hot rolling on mechanical properties was estimated by measuring the elongation and tensile strength after rolling at 800 and 1000 respectively. Microstructure of Fe-30at.%Al-5at.%Cr alloy was consisted of large equiaxed grains and it was changed to quasi-equiaxed or columnar structures by adding 0.3at.%Hf to Fe-30at.%Al-5at.%Cr alloy. Every specimens showed a decreased tensile strength after hot rolling compared to that of before rolling. The elongation was increased by hot rolling. Remarkable changes in elongation by hot rollong was observed such as from 1.4% to 4.5% elongation at the specimen of 0.3at.%Hf added to Fe-30at.%Al-5at.%Cr. Fe-30at.%Al-5at.%Cr alloy showed typical cleavage fracture on tensile failure and hot rolling has negligible effects on fracture mode in this alloy. However at the alloy containing Hf fracture mode was changed by hot rolling from intergranular to mixed intergranular and transgranular fracture mode.

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진공다이캐스트법에 의한 Al합금과 Fe-17wt%Cr 강의 주조접합 특성연구 (A Study on the Characteristics of Cast Bonding Aluminium Alloy and Fe-17wt%Cr Steel with Vacuum Die Casting)

  • 김용현;김억수;김흥식;이광학
    • 한국주조공학회지
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    • 제19권5호
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    • pp.410-418
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    • 1999
  • To overcome the undesirable deformation, peeling off and geometrical restrictions which were mainly caused by differences in thermal expansion coefficients during the cladding of aluminum strip and stainless strip, new processing method based on vacuum die casting is designed and implemented in fabricating Fe-17wt%Cr steel (stainless steel). To increase cast-bonding ability, the surface of Fe-17wt%Cr steel is electrochemical etched to have optimum pit size (above 0.2 mm) and pit density (above 30%). The implementation of vacuum die casting by using surface treated stainless steel (Fe-17wt%Cr Steel) produces good trial products having acceptable cast-bonding ability. The enabling conditions for cast-bonding are pouring temperature $690^{\circ}C$, filling speed 30 m/sec and casting pressure $800\;kg/cm^2$. The microscopic observation of cast-bonded Al/Fe-17wt%Cr steel does not show any evidence of intermetallic compounds. The bonding strength of trial products is $150-400\;kg/cm^2$ and this is stronger than conventionally cladded metal having $30-70\;kg/cm^2$.

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전자기력을 이용한 Al scrap으로 부터 과공정 Al-Si합금의 제조 (Manufacturing Al-scrap into Hypereutectic Al-Si Alloy by Using Electromagnetic Force)

  • 윤지현;문광호;김용현;이광학
    • 한국주조공학회지
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    • 제21권6호
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    • pp.328-335
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    • 2001
  • The objective of this study is to investigate on manufacturing Al-scrap into hypereutectic Al-Si alloy by using electromagnetic force. The Fe element in the aluminium scrap was controlled by intermetallic compound method and using EMF(electromagnetic force). The most lumped compound was found after 10min holding at $690^{\circ}C$. A number of segregated compound was revealed when imposed to EMF at 30A. The refinement of primary Si particles was achieved by EMF stirring. Primary Si particles were refined and spheroidized most of all with the magnetic intensity of 180G for 10 min.

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AL합금과 이종금속의 접합계면에서의 미세조직과 접합강도에 미치는 열처리조건의 영향 (The Effect of the Heat Treatment Conditions on the Strength and Microstructure in the Bonded Interface in Dissimilar Metal and Aluminum Alloy)

  • 김익수;최병영;강창룡
    • 열처리공학회지
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    • 제16권1호
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    • pp.2-9
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    • 2003
  • The aluminum alloy which is light and has excellent thermal conductivity and iron base alloy that is remarkable heat-resistece and wear resistence properties were bonded together. The bond was created between a stationary and a rotating member by using the frictional heat generated between them while subjected to high normal forces on the interface of Al alloy and iron base alloy. The microstructure of the bonded interface of friction welding and the strength in the bonded interface formed under various bonding conditions were examined through TEM, SEM with EDX and triple bending test. In interface of bonding materials formed after various heat treatment, bonding strength was substantially different, resulting from formation of intermetallic compound or softening during annealing.

Al-hot Dipping Followed by High-Temperature Corrosion of Carbon Steels in Air and Ar-0.2%SO2 Gas

  • Abro, Muhammad Ali;Jung, Seung Boo;Lee, Dong Bok
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2015년도 춘계학술대회 논문집
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    • pp.128-129
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    • 2015
  • Al-rich coatings were prepared on hot rolled low carbon steel by hot dipping method in molten Al-bath to investigate the corrosion resistance with the possible outcomes and defects of aluminized coatings in air and $Ar-0.2%SO_2$ mixed gases. Coating microstructure was composed of an inner Al-Fe intermetallic layer and outer Al-rich layer. Aluminum oxidized preferentially to the thin, outer, protective ${\alpha}-Al_2O_3$ layer, without forming the nonprotective iron/sulfur-oxide layer after heating at $800^{\circ}C$ for 20 h, in both the gases and provided the resistance against corrosion.

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