• Title/Summary/Keyword: Fe-Si alloy

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The corrosion of aluminium alloy and release of intermetallic particles in nuclear reactor emergency core coolant: Implications for clogging of sump strainers

  • Huang, Junlin;Lister, Derek;Uchida, Shunsuke;Liu, Lihui
    • Nuclear Engineering and Technology
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    • v.51 no.5
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    • pp.1345-1354
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    • 2019
  • Clogging of sump strainers that filter the recirculation water in containment after a loss-of-coolant accident (LOCA) seriously impedes the continued cooling of nuclear reactor cores. In experiments examining the corrosion of aluminium alloy 6061, a common material in containment equipment, in borated solutions simulating the water chemistry of sump water after a LOCA, we found that Fe-bearing intermetallic particles, which were initially buried in the Al matrix, were progressively exposed as corrosion continued. Their cathodic nature $vis-{\grave{a}}-vis$ the Al matrix provoked continuous trenching around them until they were finally released into the test solution. Such particles released from Al alloy components in a reactor containment after a LOCA will be transported to the sump entrance with the recirculation flow and trapped by the debris bed that typically forms on the strainer surface, potentially aggravating strainer clogging. These Fe-bearing intermetallic particles, many of which had a rod or thin strip-like geometry, were identified to be mainly the cubic phase ${\alpha}_c-Al(Fe,Mn)Si$ with an average size of about $2.15{\mu}m$; 11.5 g of particles with a volume of about $3.2cm^3$ would be released with the dissolution of every 1 kg 6061 aluminium alloy.

Nucleation and Growth of Graphite Crystal of Levitation Melted High Purity Fe-C-Si Alloys (Levitation법에 의한 고순도 Fe-C-Si 합금중의 흑연결정의 핵생성 및 성장)

  • Kim, Young-Jig;Shur, Su-Jeong
    • Journal of Korea Foundry Society
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    • v.11 no.3
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    • pp.236-244
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    • 1991
  • This paper describes a study of the nucleation and growth of graphite crystal of levitation melted high purity Fe-C-Si alloys with emphasis on hypereutectic composition. Spherulitic graphite was observed to form at high purity alloy and converted to compacted by changing the starting iron from ultra-pure zone refined iron to 99.95 pct electrolitic iron. Residual C-C clusters might be acting as an effective nucleation site for graphite, and sulphur was the element to prevent graphite from nucleating. The graphite morphology changed from compacted to spherulitic as the sulphur content decreased.

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Effect of Samarium Addition on Microstructure and Thermal Conductivity of Al-Si-Cu Aluminum Alloy (Sm 첨가에 따른 Al-Si-Cu 알루미늄 합금의 미세조직 및 열전도도 변화)

  • Choi, Jin-Ju;Kang, Yubin;Im, Byoungyong;Lee, Chan-Gi;Kim, Hangoo;Park, Kwang Hoon;Kim, Dae-Guen
    • Korean Journal of Materials Research
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    • v.30 no.1
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    • pp.31-37
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    • 2020
  • In this study, the effects of Sm addition (0, 0.05, 0.2, 0.5 wt%) on the microstructure, hardness, and electrical and thermal conductivity of Al-11Si-1.5Cu aluminum alloy were investigated. As a result of Sm addition, increment in the amount of α-Al and refinement of primary Si from 70 to 10 ㎛ were observed due to eutectic temperature depression. On the other hand, Sm was less effective at refining eutectic Si because of insufficient addition. The phase analysis results indicated that Sm-rich intermetallic phases such as Al-Fe-Mg-Si and Al-Si-Cu formed and led to decrements in the amount of primary Si and eutectic Si. These microstructure changes affected not only the hardness but also the electrical and thermal conductivity. When 0.5 wt% Sm was added to the alloy, hardness increased from 84.4 to 91.3 Hv, and electric conductivity increased from 15.14 to 16.97 MS/m. Thermal conductivity greatly increased from 133 to 157 W/m·K.

Formation of the $2^{nd}$ Phases in Spray Cast Al-25Si-(Fe,V) Alloy (분무주조 A1-25Si-(Fe,V) 합금에서의 2 차상 형성거동)

  • 박우진;이언식;안상호
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2000.04a
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    • pp.16-16
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    • 2000
  • 분무주조법으로 제조된 Al-25Si-(Fe,V) 합금빌렛의 미세조직을 광학현미경, 주사전자현미경, 투과전자현미경으로 분석하였으며, 빌렛내에서 관찰되는 2차상의 형성거동을 정확히 분석하기 위해 over-sprayed 분말의 미세조직을 분무주조 빌렛과 함께 관찰하였다. 먼저 분무주조 빌렛을 표면으로부터 중심부까지 관찰한 결과, 분무주조 빌렛의 미세조직은 표면부 10mm 가량을 제외하고는 매우 균일한 미세조직을 보여주었다. 이에 본 연구에서는 분무주조 빌렛의 표면부와 중심부, 그리고 over-sprayed 분말조직으로 구분하여 각각에서 관찰되는 2차상을 관찰하였으며, 이를 바탕으로 분무주조 빌렛내에 형성된 2차상의 형성기구를 규명하고자 하였다. Over-sprayed 분말의 미세조직은 기지조직내에 균일하게 분포된 침상의 $\delta$-AlFeSi 상과 각형의 Si 입자로 구성되어 있었다. 반면, 분무주조 빌렛의 경우, 그 중심부에서는 기자조직내에 균일하게 분포된 막대형의 $\beta$-AlFeSi과 부정형의 조대한 Si입자가 관찰되었으며, 표면부에서는 부정형의 Si 입자와 함께 막대형의 $\beta$-AlFeSi/$\delta$-AlFeSi 복합상이 관찰되었다. 특히, 빌렛 표면부의 $\beta$-AlFeSi 상과 $\delta$-AlFeSi 상간에는 일정한 방위관계가 존재하였으며, 이러한 결과는 분무주조 빌렛내에 분포된 $\beta$-AlFeSi상들이 분무액적내에 형성된 준안정 $\delta$-AlFeSi 상으로부터 상분해되어 형성되었음을 제시한다. 이상의 분무주조 조직과 over-sprayed 분말의 미세조직으로부터 분무주조 빌렛의 최종 주조조직은 반응고상태의 분무액적 조직에 의해 지배됨을 알 수 있다.r plate)의 단면 미세조직 사진으로써 모재부와 오버레이충을 함께 보여주고 있다. 모재와 오버레이 충간의 경계면은 모재 일부가 용융된 후 웅고하면서 형성됨으로 인해서 도금이나 용사층과는 달리 매우 견고하게 결합되어 있다. 따라서 계면부의 탈락이라는 문 제점은 거의 없어 심한 응력을 받는 기계구조물 및 부품에도 본 기술은 널리 적용되고 있다. 그리고 사진 1에서 알 수 있는 바와 같이 모재와는 전혀 상이한 재료를 자유로이 선택하여 표면 유효층 일부만 오버레이시키며I 주조 및 단조가 불가능한 재료까지도 표면부에 오버레이 시킴으로 서 부품 및 설비의 제조에 있어 재료비의 절감과 제품의 수명이 획기적으로 개선될 수 있다. 그리고 최근에는 도금 빛 용사 둥과 같은 표면처리를 할 경우임의 소재 표면에 도금 및 용 사에 용이한 재료를 오버레이용접시킨 후 표면처리를 함으로써 보다 고품질의 표면층을 얻기위한 시도가 이루어지고 있다. 따라서 국내, 외의 오버레이 용접기술의 적용현황 및 대표적인 적용사례, 오버레이 용접기술 및 용접재료의 개발현황 둥을 중심으로 살펴봄으로서 아직 국내에서는 널리 알려지지 않은 본 기 술의 활용을 넓이고자 한다. within minimum time from beginning of the shutdown.및 12.36%, $101{\sim}200$일의 경우 12.78% 및 12.44%, 201일 이상의 경우 13.17% 및 11.30%로 201일 이상의 유기의 경우에만 대조구와 삭제 구간에 유의적인(p<0.05) 차이를 나타내었다.는 담수(淡水)에서 10%o의 해수(海水)로 이주된지 14일(日) 이후에 신장(腎臟)에서 수축된 것으로 나타났다. 30%o의 해수(海水)에 적응(適應)된 틸라피아의 평균 신사구체(腎絲球體)의 면적은 담수(淡水)에 적응된 개체의 면적보다 유의성있게 나타났다. 해수(海水)에 적응(適應)된 틸라피아의 신단위(腎單位)의 사

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Effect of dilution on micro hardness of Ni-Cr-B-Si alloy hardfaced on austenitic stainless steel plate for sodium-cooled fast reactor applications

  • Balaguru, S.;Murali, Vela;Chellapandi, P.;Gupta, Manoj
    • Nuclear Engineering and Technology
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    • v.52 no.3
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    • pp.589-596
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    • 2020
  • Many components in the assembly section of Sodium-cooled Fast Reactor are made of good corrosionresistant 316 LN Stainless Steel material. To avoid self-welding of the components with the coolant sodium at elevated temperature, hardfacing is inevitable. Ni-based colmonoy-5 is used for hardfacing due to its lower dose rate by Plasma Transferred Arc process due to its low dilution. Since Ni-Cr-B-Si alloy becomes very fluidic while depositing, the major height of the weld overlay rests inside the groove. Hardfacing is also done over the plain surface where grooving is not possible. Therefore, grooved and ungrooved hardfaced specimens were prepared at different travel speeds. Fe content at every 100 ㎛ of the weld overlay was studied by Energy Dispersive Spectroscopy and also the micro hardness was determined at those locations. A correlation between iron dilution from the base metal and the micro hardness was established. Therefore, if the Fe content of the weld overlay is known, the hardness at that location can be obtained using the correlation and vice-versa. A new correlation between micro hardness and dilution coefficient is obtained at different locations. A comparative study between those specimens is carried out to recommend the optimum travel speed for lower dilution.

Microstructural Modification of High-Fe Containing A356 Alloy by Liquid Metal Shearing Process (용융금속 교반공정을 통한 고Fe 함유 A356 합금의 미세조직 개질)

  • Kim, Bong-Hwan;Lee, Sang-Mok
    • Journal of Korea Foundry Society
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    • v.31 no.6
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    • pp.354-361
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    • 2011
  • The liquid metal shearing device was constructed and assembled with a commercial high-pressure die-caster in order to induce intensive turbulent shearing force on molten aluminum alloys. The effect of the liquid metal shearing on the microstructure and tensile properties of A356 alloys was investigated with the variation of iron content. The experimental results show that dendritic primary ${\alpha}$-Al phase was effectively modified into a equiaxed form by the liquid metal shearing. It was also found that the needle-like ${\beta}$-AlFeSi phase in a Fe containing A356 alloy was changed into a blocky shape resulting in the improved mechanical properties. Based on the mechanical properties, it was suggested that the iron content in A356 alloy could be more widely tolerated by utilizing the liquid metal shearing HPDC process.

Effect of Grain Size and Predeformation on Shape Memory Ability and Transformation Temperature in Iron Base Fe-Mn-Si System Shape Memory Alloy (다결정질 Fe-Mn-Si계 형상기억합금의 형상기억합금과 변태점에 미치는 결정입도와 이전가공의 영향)

  • Choi, Chong Sool;Kim, Hyun Woo;Jin, Won;Shon, In Jin;Baek, Seung Han
    • Journal of the Korean Society for Heat Treatment
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    • v.3 no.1
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    • pp.34-41
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    • 1990
  • Effects of grain size and cold rolling degree on shape memory ability and transformation temperature were studied in Fe-35% Mn-6% Si shape memory alloy. Md point of the alloy was determined by variation of yield stress with test temperature. The Md point measured in this way was linearly increased with increasing grain size. Shape memory ability of the alloy was decreased with increasing grain size, showing a minimum value at around $63{\mu}m$, and then increased with increasing grain size. From this result, it was concluded that the shape memory ability in the grain size smaller than a critical value is controlled by amount of retained ${\gamma}$ and prior ${\varepsilon}$ phase, but that the shape memory ability in the grain size greater than the critical value is mainly dominated by grain boundary area in unit volume of parent phase. The shape memory ability was decreased with increasing deformation degree. This was because the ${\gamma}$ content being available for the formation of ${\varepsilon}$ martensite during bending was decreased with increasing deformation degree.

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Rapid Sintering and Synthesis of Nanostuctured FeCrAlSi-Al2O3 Composite by High-Frequency Induction Heating (고주파유도 가열에 의한 나노구조의 FeCrAlSi-Al2O3 복합재료의 합성 및 급속소결)

  • Du, Song Lee;Cho, Sung-Hun;Ko, In-Yong;Doh, Jung-Mann;Yoon, Jin-Kook;Park, Sang-Whan;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.3
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    • pp.231-236
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    • 2011
  • Nanopowder of $Fe_2O_3$, Al, Cr and Si was fabricated by high energy ball milling. A dense nanostuctured $A_2O_3$ and $6.06Fe_{0.33}Cr_{0.16}Al_{0.23}Si_{0.29}$ composite was simultaneously synthesized and consolidated using high frequency induction heated sintering method within 1 minute from mechanically activated powders of $Fe_2O_3$, Al, Cr and Si. The grain sizes of $Al_2O_3$ and $Fe_{0.33}Cr_{0.16}Al_{0.23}Si_{0.29}$ in composite are 80 and 18 nm, respectively.

Magnetic Properties of Amorphous FeCrSiBC Alloy Powder Cores Using Phosphate-coated Powders

  • Jang, Dae-Ho;Kim, Kwang-Youn;Noh, Tae-Hwan
    • Journal of Magnetics
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    • v.11 no.3
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    • pp.126-129
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    • 2006
  • The phosphate coating on the $(Fe_{0.97}Cr_{0.03})_{76}(Si_{0.5}B_{0.5})_{22}C_2$ amorphous powders with an average size of 10 ${\mu}m$ in diameter has been carried out in aqueous 1.0-2.0 wt% $H_3PO_4$ solutions, and the consolidation behavior and magnetic properties of their compressed powder cores has been investigated. The phosphate coating could provide efficient electrical insulation between amorphous powders and improved consolidation ability at room temperature. Especially when the powders were treated in more concentrated phosphoric acid solution, enhanced phosphate covering and higher frequency/dc-bias stability were achieved. The powder cores phosphate-coated in 2.0 wt% $H_3PO_4$ solution exhibited constant permeability of 21 up to 10 MHz, 110 of the quality factor at 0.9 MHz, 610 mW/cm3 core loss at 100 kHz/0.1 T and 89 of percent permeability at 100 kHz.

Variation of Asymmetric Hysteresis Loops with Chemical Composition of Amorphous Ferromagnetic Alloys (비정질 자성 합금의 조성에 따른 비대칭 자기 이력 곡선의 변화)

  • 신경호;민성혜;이장로
    • Journal of the Korean Magnetics Society
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    • v.5 no.4
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    • pp.261-268
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    • 1995
  • In order to investigate the origin of the asymmetric magnetization reversal effect, we studied the variation of magnetic hysteresis loops with the alloy composition in amorphous ferromagnetic alloy ribbons of ${(Fe_{1-x}Co_{x})}_{75}Si_{10}B_{15}$ system annealed at $380^{\circ}C$ for 16 hours in a zero field condition. The asymmetric magnetization reversal effect developed more strongly in amorphous ribbons having two metallic components than in ribbons having a single metallic component. The effect developed more strongly in ribbons showing a smaller value of the saturation mag¬netostriction. The development of the asymmetric magnetization reversal effect was affected by the ratio of two metallic components as well as the magnitude of the saturation magnetostriction.

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