• Journal of Powder Materials
• /
• v.16 no.5
• /
• pp.336-341
• /
• 2009

To produce alloy powders with only Sm$_2$Fe$_{17}$ single phase by reduction-diffusion (R-D) method, the effect of excess samarium oxide on the preparation of Sm-Fe alloy powder during R-D heat treatment was studied. The quantity of samarium oxide was varied from 5% to 50% whereas iron and calcium were taken 0% and 200% in excess of chemical equivalent, respectively. The pellet type mixture of samarium, iron powders and calcium granulars was subjected to heat treatment at 1100$^{\circ}C$ for 5 hours. The R-D treated pellet was moved into deionized water and agitated to separate Sm-Fe alloy powders. After washing them in deionized water several times, the powders were washed with acetic acid to remove the undesired reaction products such as CaO. By these washing and acid cleaning treatment, only 0.03 wt% calcium remained in Sm-Fe alloy powders. It was also confirmed that the content of unreacted $\alpha$-Fe in Sm$_2$Fe$_{17}$ matrix gradually decreased as the percentage of samarium oxide is increased. However, there was no significant change above 40% excess samarium oxide.

• Journal of Welding and Joining
• /
• v.14 no.1
• /
• pp.92-98
• /
• 1996

Al-Fe alloy layers on heated steel sheet were made by Al powder spray for 30 minutes at $700^{\circ}C$, $800^{\circ}C$ and $1000^{\circ}C$, respectively. As a results, for alloy layers formed at $700^{\circ}C$ and $800^{\circ}C$, main phases were brittle phase $FeAl_3 and Fe_2Al_5$, hardnesses were very high (Hv 700~800), corrosion resistances were good and surfaces were smooth, but wear resistances were bad. For alloy layer formed at $1000^{\circ}C$, main phase was ductile phase $Fe_3Al$, hardness was low (Hv 300~400), corrosion and wear resistances were excellent, but surface was rough. Therefore, alloy layers that formed at $700^{\circ}C$ and $800^{\circ}C$ were heat treated at $1000^{\circ}C$ for 10 minutes for the purpose of smooth surface and excellent wear resistance in this study. It was investigated that brittle phase $FeAl_3 and Fe_2Al_5$ of alloy layers fromed by Al powder spray at $700^{\circ}C$ and $800^{\circ}C$ turn into ductile phase $Fe_3Al$ by heat treated at $1000^{\circ}C$ for 10 minutes without changing smooth surface. It was concluded that the alloy layers formed by Al powder spray on heated steel sheet at $700^{\circ}C$ and $800^{\circ}C$ for 30 minutes and heat treated at $1000^{\circ}C$ for 10 minutes were excellent on wear and smooth surface.

• Journal of Powder Materials
• /
• v.19 no.2
• /
• pp.146-150
• /
• 2012

The effects of nano $Fe_xC$ addition to superconducting properties of $in$ $situ$ processed $MgB_2$ superconductors was examined. 0.1 wt.% and 1 wt.% nano $Fe_xC$ powders were mixed with boron and magnesium powders by ball milling. The powder mixtures were made into pellets by uniaxial pressing. The pellets were heat-treated at $700^{\circ}C-900^{\circ}C$ in argon atmosphere for $MgB_2$ formation. It was found by powder X-ray diffraction that the raw powders were completely converted into $MgB_2$ after the heat treatment. The superconducting transition temperature ($T_c$) and critical current density ($J_c$), estimated from susceptibility-temperature and $M-H$ curves, were decreased by nano $Fe_xC$ addition. The $T_c$ and $J_c$ decrease by nano $Fe_xC$ addition are attributed to the incorporation of iron and carbon with $MgB_2$ lattices (Fe substitution for Mg and C substitution for B) due to the high reactivity of the nano $Fe_xC$ powder.

• Korean Journal of Metals and Materials
• /
• v.48 no.11
• /
• pp.995-1002
• /
• 2010

This study investigated the effect of process temperature on the alloying process during synthesis of $Sm_2Fe_{17}$ powder from ball-milled samarium oxide ($Sm_2O_3$) powders and a solid reducing agent of calcium hydrides ($CaH_2$) using iron nanopowder (n-Fe powder) by a reduction-diffusion (R-D) process. The $n-Fe-Sm_2O_3-CaH_2$ mixed powders were subjected to heat treatment at $850{\sim}1100^{\circ}C$ in $Ar-H_2$ for 5 h. It was found that the iron nanopowders in the mixed powders are sintered below $850^{\circ}C$ during the R-D process and the $SmH_2$ is synthesized by a reduced Sm that combines with $H_2$ around $850^{\circ}C$. The results showed that $SmH_2$ is able to separate Sm and $H_2$ respectively depending on an increase in process temperature, and the formed $Sm_2Fe_{17}$ phase on the surface of the sintered Fe nanopowder agglomerated at temperatures of $950{\sim}1100^{\circ}C$ in this study. The formation of the $Sm_2Fe_{17}$ layer is mainly due to the diffusion reaction of Sm atoms into the sintered Fe nanopowder, which agglomerates above $950^{\circ}C$. We concluded that nanoscale $Sm_2Fe_{17}$ powder can be synthesized by controlling the diffusion depth using well-dispersed Fe nanopowders.

• Journal of Powder Materials
• /
• v.12 no.1
• /
• pp.70-78
• /
• 2005

Mechanical alloying using high-energy ball mill and subsequent spark plasma sintering (SPS) process was applied to understand mechanical alloying processing of Al-Fe alloy system. The thermal stability of mechanically alloyed Al-Fe alloy was intended to be enhanced by SPS process. Various analytical techniques including particle size analysis, density measurement, micro-Vickers hardness test, SEM, TEM, and X-ray diffractometry were adopted to find optimum processing conditions for mechanical alloying and subsequent SPS and to estimate thermal stability of the prepared alloy. It was found from the treatment of mechanically alloyed Al-8wt.%Fe powder mixture that needle-shaped $Al_3Fe$ precipitates was formed in the Al-Fe matrix, and the alloy compact showed enhanced densification and reached its full density with little loss of its fine microstructure. After heat treatment at $500^{\circC}$, it was also shown that the thermal stability of Al-8wt.%Fe alloy fabricated in the present study was enhanced, which was due to its fine microstructure developed by fast densification of SPS.

• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.282-283
• /
• 2006

Densification behavior of nano-agglomerate powder during pressureless sintering of Fe-Ni nanopowder was investigated in terms of diffusion kinetics and microstructural development. To understand the role of agglomerate boundary for sintering process, densification kinetics of Fe-Ni nano-agglomerate powder with different agglomerate size was investigated. It was found that activation energy for densification was lower in the small-sized agglomerate powder. The increase in the volume fraction of inter-agglomerate boundary acting as high diffusion path might be responsible for the enhanced diffusion process.

• Journal of Powder Materials
• /
• v.16 no.5
• /
• pp.342-350
• /
• 2009

Development of nanoparticulate materials technology is essential to processing of highly functional nanoparticulate materials and components with small and complex shape. In this paper, the effect of particle size on surface roughness and shrinkage of sintered Fe-8 wt%Ni nanopowder components fabricated by PIM were investigated. The Fe-8 wt%Ni nanopowder was prepared by hydrogen reduction of ball-milled Fe$_2$O$_3$-NiO powder. Feedstock of nanopowder prepared with the wet-milled powder was injection molded into double gear shaped part at 120$^{\circ}C$. After sintering, the sintered part showed near full densified microstructure having apparently no porosity (98%T.D.). Surface roughness of sintered bulk using nanopowder was less than 815 nm and it was about seven times lower than 7 $\mu$m that is typically obtainable from a sintered part produced from PIM.

• Journal of Powder Materials
• /
• v.20 no.1
• /
• pp.7-12
• /
• 2013

The effect of particle size distribution on green and sintered properties of Fe-Cr-Mo prealloy powder was investigated in this study. For the study, prealloyed Fe-Cr-Mo powders with different particle sizes were mixed as various ratios and cold compacted at various pressure and sintered at $1250^{\circ}C$ for 30 min, $90%N_2+10%H_2$ atmosphere in the continuous sintering furnace. The results shows that the powders with large particle size distribution have high compressibility and low ejection force. However the green strength are much less than those with small particle size distribution. Tensile prperties of the sintered specimes with large particles size also have high strength and elongation.

• Journal of Powder Materials
• /
• v.15 no.4
• /
• pp.271-278
• /
• 2008

Sintering behavior of iron nanopowder agglomerate compact prepared by slurry compaction method was investigated. The Fe nanopowder agglomerates were prepared by hydrogen reduction of spray dried agglomerates of ball-milled $Fe_2O_3$ nanopowder at various reduction temperatures of $450^{\circ}C$, $500^{\circ}C$ and $550^{\circ}C$, respectively. It was found that the Fe nanopowder agglomerates produced at higher reduction temperature have a higher green density compact which consists of more densified nanopowder agglomerates with coarsed nanopowders. The sintering behavior of the Fe nanopowder agglomerates strongly depended on the powder packing density in the compact and microstructure of the agglomerated nanopowder. It was discussed in terms of two sintering factors affecting the entire densification process of the compact.

• Proceedings of the Korea Association of Crystal Growth Conference
• /
• 1996.06a
• /
• pp.497-501
• /
• 1996

The ZnFe2O4 powder were prepared under glycothermal conditions by precipitation from metal nitrates with aqueous potassium hydroxide. Ultrafine particles of the ZnFe2O4 were obtained at temperatures as low as 225-300$^{\circ}C$. The microstructure and phase of the ZnFe2O4 powder was studied by SEM and XRD. The properties of the powder were studied as a function of various parameters (reaction temperature, reaction time, solid loading). The average particle diameter of the ZnFe2O4 increased with increasing reaction temperature. After glycothermal treatment at 270$^{\circ}C$ for 8hrs., the average particle diameter of the ZnFe2O4 was about 50 nm.