• 제목/요약/키워드: Faults diagnosis of induction motors

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Design of Fault Diagnostic and Fault Tolerant System for Induction Motors with Redundant Controller Area Network

  • 홍원표;윤충섭;김동화
    • 한국조명전기설비학회:학술대회논문집
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    • 한국조명전기설비학회 2004년도 학술대회 논문집
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    • pp.371-374
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    • 2004
  • Induction motors are a critical component of many industrial processes and are frequently integrated in commercially available equipment. Safety, reliability, efficiency, and performance are some of the major concerns of induction motor applications. Preventive maintenance of induction motors has been a topic great interest to industry because of their wide range application of industry. Since the use of mechanical sensors, such as vibration probes, strain gauges, and accelerometers is often impractical, the motor current signature analysis (MACA) techniques have gained murk popularity as diagnostic tool. Fault tolerant control (FTC) strives to make the system stable and retain acceptable performance under the system faults. All present FTC method can be classified into two groups. The first group is based on fault detection and diagnostics (FDD). The second group is independent of FDD and includes methods such as integrity control, reliable stabilization and simultaneous stabilization. This paper presents the fundamental FDD-based FTC methods, which are capable of on-line detection and diagnose of the induction motors. Therefore, our group has developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. This paper presents its architecture. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current, voltage, temperatures, vibration and speed of the motor. The DSPs share information from each sensor or DSP through DPRAM with hardware implemented semaphore. And it communicates the motor status through field bus (CAN, RS485). From the designed system, we get primitive sensors data for the case of normal condition and two abnormal conditions of 3 phase induction motor control system is implemented. This paper is the first step to drive multi-motors with serial communication which can satisfy the real time operation using CAN protocol.

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프레스공정시스템에서 유도전동기 및 윤활유 레벨 상태모니터링을 위한 진단시스템 개발 (Diagnostic system development for state monitoring of induction motor and oil level in press process system)

  • 이인수
    • 한국지능시스템학회논문지
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    • 제19권5호
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    • pp.706-712
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    • 2009
  • 본 논문에서는 프레스공정라인에서 발생하는 고장을 감지하고 분류하기 위한 고장진단기법을 제안한다. 또한 윤활유 레벨을 자동감지 하기 위한 방법도 제안하다. 제안한 방법에서는 FFT 주파수해석과 여러 경계인수를 갖는 ART2 신경회로망을 사용하며, LabVIEW를 이용하여 고장진단 및 윤활유 레벨 자동감시를 위한 GUI(Graphical User Interface) 프로그램을 제작하여 고장진단을 수행하였다. 실험결과들로부터 제안한 유도전동기 고장진단 및 윤활유 레벨 자동감시시스템의 성능을 확인하였다.

A New Hybrid "Park's Vector - Time Synchronous Averaging" Approach to the Induction Motor-fault Monitoring and Diagnosis

  • Ngote, Nabil;Guedira, Said;Cherkaoui, Mohamed;Ouassaid, Mohammed
    • Journal of Electrical Engineering and Technology
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    • 제9권2호
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    • pp.559-568
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    • 2014
  • Induction motors are critical components in industrial processes since their failure usually lead to an unexpected interruption at the industrial plant. The studies of induction motor behavior during abnormal conditions and the possibility to diagnose different types of faults have been a challenging topic for many electrical machine researchers. In this regard, an efficient and new method to detect the induction motor-fault may be the application of the Time Synchronous Averaging (TSA) to the stator current Park's Vector. The aim of this paper is to present a methodology by which defects in a three-phase wound rotor induction motor can be diagnosed. By exploiting the cyclostationarity characteristics of electrical signals, the TSA method is applied to the stator current Park's Vector, allowing the monitoring of the induction motor operation. Simulation and experimental results are presented in order to show the effectiveness of the proposed method. The obtained results are largely satisfactory, indicating a promising industrial application of the hybrid Park's Vector-TSA approach.

DSP 마이크로컨트롤러를 사용한 CAN 네트워크 기반 유도전동기고장진단 시스템 설계 (Design of Network-Based Induction Motors Fault Diagnosis System Using Redundant DSP Microcontroller with Integrated CAN Module)

  • 윤충섭;홍원표
    • 조명전기설비학회논문지
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    • 제19권5호
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    • pp.80-86
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    • 2005
  • 유도전동기는 프로세스산업과 다른 산업분야에 광범위하게 적용되는 매우 중요한 기기이다. 프랜트를 운전함에 있어서 이의 신뢰성, 효율 및 성능은 매우 중요한 관심사항이다. 특히 유도전동기의 고장을 미리 검출하여 진단하고 고장 아래에서도 시스템이 안전하고 신뢰성 있는 성능을 가질 수 있는 고장허용제어의 실현이 매우 중요하다. 따라서 본 논문에서는 고정자전류신호 검출과 디지털 신호 프로세싱에 의한 효과적인 유도전동기의 베어링 고장검출 및 진단 기반을 가진 고장허용제어 시스템을 구축하였다. 또한 모타 고장허용제어에 기본이 되는 제어 하드웨어 구조를 제시하였으며 실험을 통하여 이 시스템의 실시간 데이터 취득 성능을 확인하였다.

진동 신호 이용 모델 기반 모터 결함 검출 시스템 개발 (Development of a Model-Based Motor Fault Detection System Using Vibration Signal)

  • 임호순;;정길도
    • 제어로봇시스템학회논문지
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    • 제9권11호
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    • pp.874-882
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    • 2003
  • The condition assessment of engineering systems has increased in importance because the manpower needed to operate and supervise various plants has been reduced. Especially, induction motors are at the core of most engineering processes, and there is an indispensable need to monitor their health and performance. So detection and diagnosis of motor faults is a base to improve efficiency of the industrial plant. In this paper, a model-based fault detection system is developed for induction motors, using steady state vibration signals. Early various fault detection systems using vibration signals are a trivial method and those methods are prone to have missed fault or false alarms. The suggested motor fault detection system was developed using a model-based reference value. The stationary signal had been extracted from the non-stationary signal using a data segmentation method. The signal processing method applied in this research is FFT. A reference model with spectra signal is developed and then the residuals of the vibration signal are generated. The ratio of RMS values of vibration residuals is proposed as a fault indicator for detecting faults. The developed fault detection system is tested on 800 hp motor and it is shown to be effective for detecting faults in the air-gap eccentricities and broken rotor bars. The suggested system is shown to be effective for reducing missed faults and false alarms. Moreover, the suggested system has advantages in the automation of fault detection algorithms in a random signal system, and the reference model is not complicated.

분산정보를 이용한 특징 선택과 PCA-ELM 기반의 유도전동기 고장진단 기법 개발 (Development of Induction Motor Diagnosis Method by Variance Based Feature Selection and PCA-ELM)

  • 이대종;전명근
    • 조명전기설비학회논문지
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    • 제24권8호
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    • pp.55-61
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    • 2010
  • 본 논문은 클래스 내와 클래스 간의 분산정보를 이용한 주파수 성분의 선택적 추출기법과 PCA-ELM 기반의 유도전동기 고장진단 시스템을 제안한다. 제안된 방법은 취득된 전류신호를 DFT에 의해 주파수 영역으로 변환한 후 분산정보를 이용하여 고장상태별로 차별성이 큰 순서대로 주파수 성분을 추출한다. 다음 단계로 선택된 주파수 성분에 대해서 PCA를 이용하여 고장상태별 특징들을 추출한다. 마지막 단계는 학습속도가 매우 우수한 ELM분류기에 의해 유도전동기의 상태를 진단하게 된다. 다양한 부하에 대하여 몇몇의 전기적 고장과 기계적 고장 하에서 획득한 데이터를 이용하여 제안된 방법의 타당성을 검증한다.

전류분석을 이용한 유도 전동기의 결함분석 알고리듬 개발 (A Development of the Algorithm to Detect the Fault of the Induction Motor Using Motor Current Signature Analysis)

  • 신대철;정병훈
    • 한국소음진동공학회논문집
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    • 제14권8호
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    • pp.675-683
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    • 2004
  • The motor current signature provides an important source of the information for the faults diagnosis of three-phase induction motor. The theoretical principles behind the generation of unique signal characteristics, which are indicative of failure mechanisms, are Presented. The fault detection techniques that can be used to diagnose mechanical Problems, stator and rotor winding failure mechanisms, and air-gap eccentricity are described. A theoretical analysis is presented which predicts the presence of unique signature patterns in the current that are only characteristics of the fault. The predictions are verified by experimental results from a special fault Producing test rig and on-site tests in a steel company. And this study have made new diagnostic algorithm for the operating induction motors with the test results. These developments are including the use of monitoring and analysis of electric current to diagnose mechanical and electrical problems and gave the precise test results automatically.

Rotor Fault Detection of Induction Motors Using Stator Current Signals and Wavelet Analysis

  • Hyeon Bae;Kim, Youn-Tae;Lee, Sang-Hyuk;Kim, Sungshin;Wang, Bo-Hyeun
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 2003년도 ISIS 2003
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    • pp.539-542
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    • 2003
  • A motor is the workhorse of our industry. The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis, and prognosis are of increasing importance. Different internal motor faults (e.g., inter-turn short circuits, broken bearings, broken rotor bars) along with external motor faults (e.g., phase failure, mechanical overload, blocked rotor) are expected to happen sooner or later. This paper introduces the fault detection technique of induction motors based upon the stator current. The fault motors have rotor bar broken or rotor unbalance defect, respectively. The stator currents are measured by the current meters and stored by the time domain. The time domain is not suitable to represent the current signals, so the frequency domain is applied to display the signals. The Fourier Transformer is used for the conversion of the signal. After the conversion of the signals, the features of the signals have to be extracted by the signal processing methods like a wavelet analysis, a spectrum analysis, etc. The discovered features are entered to the pattern classification model such as a neural network model, a polynomial neural network, a fuzzy inference model, etc. This paper describes the fault detection results that use wavelet decomposition. The wavelet analysis is very useful method for the time and frequency domain each. Also it is powerful method to detect the features in the signals.

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전류, 진동 및 자속센서기반 스마트센서를 이용한 기계결함진단 성능비교 (Comparing machine fault diagnosis performances on current, vibration and flux based smart sensors)

  • 손종덕;태성도;양보석;황돈하;강동식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 춘계학술대회논문집
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    • pp.809-816
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    • 2008
  • With increasing demands for reducing cost of maintenance which can detect machine fault automatically; low cost and intelligent functionality sensors are required. Rapid developments, in semiconductor, computing, and communication have led to a new generation of sensor called "smart" sensors with functionality and intelligence. The purpose of this research is comparison of machine fault classification between general analyzer signals and smart sensor signals. Three types of sensors are used in induction motors faults diagnosis, which are vibration, current and flux. Classification results are satisfied.

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모터 보호, 고장진단 및 제어를 위한 디지털 보호계전기 활용 전력감시제어 시스템 설계 (A Design of Power Management and Control System using Digital Protective Relay for Motor Protection, Fault Diagnosis and Control)

  • 이성환;안인석
    • 대한전기학회논문지:전력기술부문A
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    • 제49권10호
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    • pp.516-523
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    • 2000
  • In this paper, intelligent methods using digital protective relay in power supervisory control system is developed in order to protect power systems by means of timely fault detection and diagnosis during operation for induction motor which has various load environments and capacities in power systems. The spectrum pattern of input currents was used to monitor to state of induction motors, and by clustering the spectrum pattern of input currents, the newly occurrence of spectrums pattern caused by faults were detected. For diagnosis of the fault detected, the fuzzy fault tree was derived, and the fuzzy relation equation representing the relation between an induction motor fault and each fault type, was solved. The solution of the fuzzy relation equation shows the possibility of each fault's occurring. The results obtained are summarized as follows: 1) The test result on the basis of KEMC1120 and IEC60255, show that the operation time error of the digital motor protective relay is improved within ${\pm}5%$. 2) Using clustering algorithm by unsupervisory learning, an on-line fault detection method, not affected by the characteristics of loads and rates, was implemented, and the degree of dependency by experts during fault detection was reduced. 3) With the fuzzy fault tree, fault diagnosis process became systematic and expandable to the whole system, and the diagnosis for sub-systems can be made as an object-oriented module.

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