• Title/Summary/Keyword: Fault Signal Classification

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Fault Detection Technique for PVDF Sensor Based on Support Vector Machine (서포트벡터머신 기반 PVDF 센서의 결함 예측 기법)

  • Seung-Wook Kim;Sang-Min Lee
    • The Journal of the Korea institute of electronic communication sciences
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    • v.18 no.5
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    • pp.785-796
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    • 2023
  • In this study, a methodology for real-time classification and prediction of defects that may appear in PVDF(Polyvinylidene fluoride) sensors, which are widely used for structural integrity monitoring, is proposed. The types of sensor defects appearing according to the sensor attachment environment were classified, and an impact test using an impact hammer was performed to obtain an output signal according to the defect type. In order to cleary identify the difference between the output signal according to the defect types, the time domain statistical features were extracted and a data set was constructed. Among the machine learning based classification algorithms, the learning of the acquired data set and the result were analyzed to select the most suitable algorithm for detecting sensor defect types, and among them, it was confirmed that the highest optimization was performed to show SVM(Support Vector Machine). As a result, sensor defect types were classified with an accuracy of 92.5%, which was up to 13.95% higher than other classification algorithms. It is believed that the sensor defect prediction technique proposed in this study can be used as a base technology to secure the reliability of not only PVDF sensors but also various sensors for real time structural health monitoring.

Condition Monitoring of an LCD Glass Transfer Robot Based on Wavelet Packet Transform and Artificial Neural Network for Abnormal Sound (LCD 라인의 음향 특성신호에 웨이브렛 변환과 인경신경망회로를 적용한 공정로봇의 건정성 감시 연구)

  • Kim, Eui-Youl;Lee, Sang-Kwon;Jang, Ji-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.813-822
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    • 2012
  • Abnormal operating sounds radiated from a moving transfer robot in LCD (liquid crystal display) product lines have been used for the fault detection line of a robot instead of other source signals such as vibrations, acoustic emissions, and electrical signals. Its advantage as a source signal makes it possible to monitor the status of multiple faults by using only a microphone, despite a relatively low sensitivity. The wavelet packet transform for feature extraction and the artificial neural network for fault classification are employed. It can be observed that the abnormal operating sound is sufficiently useful as a source signal for the fault diagnosis of mechanical components as well as other source signals.

Optimal Datum Unit Definition for Diagnostics of Journal Bearing System (저널베어링 상태 진단을 위한 최적의 데이터 분석 기준 설정)

  • Youn, Byeng D.;Jung, Joonha;Jeon, Byungchul;Kim, Yeon-Whan;Bae, Yong-Chae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.84-89
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    • 2014
  • Data-driven method for fault diagnostics system often use machine learning technique. To use such technique proper signal processing should be implemented such as time synchronous averaging (TSA) for ball bearing systems. However, for journal bearing diagnostics systems not much has been researched, and yet a proper signal processing method has not been studied. Therefore, in this research an optimal datum unit for a reliable journal bearing diagnostics system along with angular resampling process is being suggested. Before extracting time and frequency domain features, angular resampling is applied to each cycle of vibration data. As to preserve the characteristics of vibration signal, averaging method is replaced by finding the optimal datum unit which strengthens statistical characteristics of vibration signal. Then 20 features were extracted for various cases, and those features are being evaluated by two criteria, separability and classification accuracy.

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A Proposal of Sensor-based Time Series Classification Model using Explainable Convolutional Neural Network

  • Jang, Youngjun;Kim, Jiho;Lee, Hongchul
    • Journal of the Korea Society of Computer and Information
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    • v.27 no.5
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    • pp.55-67
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    • 2022
  • Sensor data can provide fault diagnosis for equipment. However, the cause analysis for fault results of equipment is not often provided. In this study, we propose an explainable convolutional neural network framework for the sensor-based time series classification model. We used sensor-based time series dataset, acquired from vehicles equipped with sensors, and the Wafer dataset, acquired from manufacturing process. Moreover, we used Cycle Signal dataset, acquired from real world mechanical equipment, and for Data augmentation methods, scaling and jittering were used to train our deep learning models. In addition, our proposed classification models are convolutional neural network based models, FCN, 1D-CNN, and ResNet, to compare evaluations for each model. Our experimental results show that the ResNet provides promising results in the context of time series classification with accuracy and F1 Score reaching 95%, improved by 3% compared to the previous study. Furthermore, we propose XAI methods, Class Activation Map and Layer Visualization, to interpret the experiment result. XAI methods can visualize the time series interval that shows important factors for sensor data classification.

Rotor Fault Detection of Induction Motors Using Stator Current Signals and Wavelet Analysis

  • Hyeon Bae;Kim, Youn-Tae;Lee, Sang-Hyuk;Kim, Sungshin;Wang, Bo-Hyeun
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09a
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    • pp.539-542
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    • 2003
  • A motor is the workhorse of our industry. The issues of preventive and condition-based maintenance, online monitoring, system fault detection, diagnosis, and prognosis are of increasing importance. Different internal motor faults (e.g., inter-turn short circuits, broken bearings, broken rotor bars) along with external motor faults (e.g., phase failure, mechanical overload, blocked rotor) are expected to happen sooner or later. This paper introduces the fault detection technique of induction motors based upon the stator current. The fault motors have rotor bar broken or rotor unbalance defect, respectively. The stator currents are measured by the current meters and stored by the time domain. The time domain is not suitable to represent the current signals, so the frequency domain is applied to display the signals. The Fourier Transformer is used for the conversion of the signal. After the conversion of the signals, the features of the signals have to be extracted by the signal processing methods like a wavelet analysis, a spectrum analysis, etc. The discovered features are entered to the pattern classification model such as a neural network model, a polynomial neural network, a fuzzy inference model, etc. This paper describes the fault detection results that use wavelet decomposition. The wavelet analysis is very useful method for the time and frequency domain each. Also it is powerful method to detect the features in the signals.

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A Study on Diagnosis of Transformers Aging Sate Using Wavelet Transform and Neural Network (이산웨이블렛 변환과 신경망을 이용한 변압기 열화상태 진단에 관한 연구)

  • 박재준;송영철;전병훈
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.1
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    • pp.84-92
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    • 2001
  • In this papers, we proposed the new method in order to diagnosis aging state of transformers. For wavelet transform, Daubechies filter is used, we can obtain wavelet coefficients which is used to extract feature of statistical parameters (maximum value, average value, dispersion skewness, kurtosis) about each acoustic emission signal. Also, these coefficients are used to identify normal and fault signal of internal partial discharge in transformer. As improved method for classification use neural network. Extracted statistical parameters are input into an back-propagation neural network. The number of neurons of hidden layer are obtained through Result of Cross-Validation. The network, after training, can decide whether the test signal is early aging state, alst aging state or normal state. In quantity analysis, capability of proposed method is superior to compared that of classical method.

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Parity Space and Pattern Recognition Approach for Hardware Redundant System Signal Validation using Artificial Neural Networks (인공신경망을 이용하여 하드웨어 다중 센서 신호 검증을 위한 패리티 공간 및 패턴인식 방법)

  • 윤태섭
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.6
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    • pp.765-771
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    • 1998
  • An artificial neural network(NN) technique is developed for hardware redundant sensor validation. Since the measurement space is a continuous space with many operating regions, it is difficult to train a NN to correctly detect failure in an accurate measurement system. A conventional backpropagation NN is modified to include an additional preprocessing layer that extracts classification features from scalar measurements. This feature extraction means transform the measurement space to parity space. The NN is independent of the state variable being measured, the instrument range, and the signal tolerance. This NN resembles the parity space approach to signal validation, except that analytical parity equations are unneeded and the NN pattern recognition capability is utilized for decision making.

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A Study on Fault Detection of Induction Motor Using Current Signal Analysis (전류신호 해석에 의한 유도전동기 결함추출 연구)

  • Han, Sang-Bo;Hwang, Don-Ha;Kang, Dong-Sik;Son, Jong-Duk
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.05a
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    • pp.274-279
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    • 2007
  • The fault identification of electrical rotating machinery have been special interests due to one of important elements in the industrial production line. It is directly related with products quality and production costs. The sudden breakdown of a motor will affect to the shut down of the whole processes. Therefore, rotating machines are required to a periodic diagnosis and maintenance for improving its reliability and increasing their lifetime. The objective of this work is to develop the diagnosis system with current signals for the effective identification of healthy and faulty motors using the developed diagnosis algorithm, which consists of the feature calculation, feature extraction, and feature classification procedures.

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Development of Rotating Machine Vibration Condition Monitoring System based upon Windows NT (Windows NT 기반의 회전 기계 진동 모니터링 시스템 개발)

  • 김창구;홍성호;기석호;기창두
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.98-105
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    • 2000
  • In this study, we developed rotating machine vibration condition monitoring system based upon Windows NT and DSP Board. Developed system includes signal analysis module, trend monitoring and simple diagnosis using threshold value. Trend analysis and report generation are offered with database management tool which was developed in MS-ACCESS environment. Post-processor, based upon Matlab, is developed for vibration signal analysis and fault detection using statistical pattern recognition scheme based upon Bayes discrimination rule and neural networks. Concerning to Bayes discrimination rule, the developed system contains the linear discrimination rule with common covariance matrices and the quadratic discrimination rule under different covariance matrices. Also the system contains k-nearest neighbor method to directly estimate a posterior probability of each class. The result of case studies with the data acquired from Pyung-tak LNG pump and experimental setup show that the system developed in this research is very effective and useful.

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Ultrasonic Inspection of Internal Defects of Potatoes (초음파를 이용한 감자의 내부결함검사)

  • Kim, In-Hoon;Jung, Kyu-Hong;Jang, Kyung-Young;Seo, Ryun;Kim, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.82-88
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    • 2003
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. Recently, the ultrasonic wave has been considered as a solution fur this problem, and an ultrasonic system was constructed for the ultrasonic NDE of fruits and vegetables in our previous work. In this paper, the practical applicability of our ultrasonic system is tested fur the inspection of internal defects (central cavity) in Atlantic potato. Sound speed and RMS of transmitted ultrasonic wave signal were measured and classification algorithm using 2 dimensional stochastic analysis. was presented. Experimental results showed greater value of sound speed and RMS (root mean square) of transmitted signal in normal samples than in abnormal samples with cavity. Also a stochastic method to distinguish normal and abnormal showed fault detection rate less than 5%.