• Title/Summary/Keyword: Fatigue strength curve

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Study on fatigue experiment for transverse butt welds under 2G and 3G weld positions

  • Kang, Sung-Wook;Park, Yong-Man;Jang, Beom-Seon;Jeon, Yu-Chul;Kim, Seong-Min
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.5
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    • pp.833-847
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    • 2015
  • Although the transverse butt weld method with ceramic backing strip has been widely used in various industrial fields for its fabricational convenience, it is rarely used in offshore industries since the fatigue strength of the weld joint has not been proved sufficiently. This study conducted fatigue tests for series of butt weld specimens with horizontal (2G) and vertical (3G) welding positions in order to verify the fatigue strength compared to S-N curve by DNV (Det Norske Veritas), IIW (International Institute of Welding) and Eurocode 3. The difference of the 2G specimens and the 3G specimens are investigated in terms of angular distortion and the effect on the fatigue strength are analyzed.

Evaluation of Pulley Durability Considering the Variation of the Fatigue Strength (피로강도 변동성을 고려한 Pulley의 내구성 평가)

  • Shim, Hee-Jin;Kim, Chul-Su;Oh, Won-Chul;Kim, Jung-Kyu
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.394-399
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    • 2004
  • In order to secure the safety of power steering system, it is necessary to perform the strength and the fatigue analysis of pulley in this paper. The applied stress distribution of the pulley subject to combined loads condition was obtained using finite element analysis. Based on these results, the fatigue life of the pulley with the variation of the fatigue strength was evaluated using durability analysis simulator. The optimal hole size to improved the safety of the pulley was investigated using parametric study. Moreover, the predicted fatigue life cycle with the simulator was verified by experimental tests.

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Composites Fatigue Life Evaluation based on non-linear fatigue damage model (비선형 피로손상 모델을 이용한 복합재 피로수명 평가)

  • 김성준;황인희
    • Composites Research
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    • v.16 no.1
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    • pp.13-18
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    • 2003
  • Prediction of composite fatigue life is not a straightforward matter, depending on various failure modes and their interactions. In this paper, a methodology is presented to predict fatigue life and residual strength of composite materials based on Phenomenological Model(non-linear fatigue damage model). It is assumed that the residual strength is a monotonically decreasing function of the number of loading cycles and applied fatigue stress ratio and the model parameters(strength degradation parameter and fatigue shape parameter) are assumed as function of fatigue life. Then S-N curve is used to extract model parameters that are required to characterize the stress levels comprising a randomly-ordered load spectrum. Different stress ratios (${\sigma}_{min}/{\;}{\sigma}_{max}$) are handled with Goodman correction approach(fatigue envelope) and the residual strength after an arbitrary load cycles is represented by two parameter weibull functions.

Development of Optimum Design Technique for Bus Window Pillar Member (버스 윈도우 필라 부재의 형상 최적 설계기술 개발)

  • 김명한;김대성;임석현;서명원;배동호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.6
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    • pp.156-164
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    • 1999
  • The body structure of a bus is generally assembled by using various spot welded box sectional members. The shape of window pillar joint is ordinarily built up by T-type member. It has been shown that T-type member has problems like high stress concentrations, low fatigue strength and low structural rigidity. In this study, to solve these problems a new approach to optimize the design of the bus window pillar joint was tried by FEM analysis and experiments. To describe the shape of the gusset connecting the vertical and horizontal members of the T-type window pillar joint B-spline curve was adopted and this curve was optimized . It was found that the new model developed could effectively improve fatigue durability an structural rigidity.

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Fatigue Strength Assessment of the Cruciform Fillet Welded Joint Using Hot-spot Stress Approach (Hot-spot 응력을 이용한 십자형 필렛 용접재의 피로강도 평가)

  • Seok, Chang-Sung;Kim, Dae-Jin;Koo, Jae-Mean;Seo, Jung-Won;Goo, Byeong-Choon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.11 s.242
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    • pp.1488-1493
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    • 2005
  • In this study, fatigue tests to obtain S-N curves and FE analyses to obtain structural stress concentration factors were conducted for the two types of cruciform fillet welded joints, that is, load-carrying and non load-carrying types. Then we changed the obtained S-N curve of load carrying joint to that based on hot spot stress. As a result, the S-N curve of load carrying joint based on hot-spot stress was almost exactly coincided with that of non load-carrying joint based on nominal stress. So we have conducted that the fatigue strength of a welded joint with different geometry from the non stress distribution along the expected crack path.

Influence of Shot Peening on the Corrosion of Spring Steel (스프링강의 부식에 미치는 쇼트피닝의 영향)

  • HA KYUNG-JUN;PARK KYUNG-DONG
    • Journal of Ocean Engineering and Technology
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    • v.17 no.3 s.52
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    • pp.39-45
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    • 2003
  • Shot peening is an effective method of improving the fatigue strength of components and structures. The compressive residual stress produced by surface plastic deformation with shot peening is usually regarded as the major factor in increasing fatigue strength. In this study, the influence of shot peening on corrosion was investigated. Spring steel immersed in $3.5\%$ NaCl prior was used to evaluate the effect of shot peening on fatigue properties. The immersion test was performed on the five kinds of specimens with shot peened and unpeened. The distributions of residual stresses of shot peened spring steels were measured in an X-ray diffraction apparatus, using the two-point method. Corrosion potential, polarization curve, residual stress, etc. were investigated, based on the experimental results. From test results, the effect of shot peening on the corrosion was evaluated.

An Experimental Study on the Flexural Fatigue Behavior of Steel Fiber Reinforced High Strength Concretes Beams with Single Edged Notch (노치를 가진 강섬유 보강 고강도 콘크리트 보의 휨 피로거동에 관한 실험적 연구)

  • 구봉근;김태봉;김흥룡
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.120-125
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    • 1992
  • The fatigue tests were performed on the high strength concrete beams with single edged notch which was reinforced steel fiber. The steel fibers were used 1.0 percent by volume fraction. These were tested consists of constant amplitude tests for different levels of loading. The test program included endurance limit with repect to flexural fatigue and relation of load-CMOD(crack mouth opening displacement). The results of test, it is found from S-N curve that the fatigue strength for a life of 2 million cycles of load was approximately 70percent with respect to the static ultimate strength .

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A Study on Fatigue Strength Characteristics of Weld Joint using Metal Type Flux Cored Wire (금속계 플럭스들이 용접이음부의 피로강도 특성에 관한 연구)

  • 강성원;신동진;김환식
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.151-161
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    • 1994
  • FCAW has wide application in ship fabrication, maintenance and field erection. It has many advantages over SMAW.SAW and GMAW process. In many applications, the FCAW provides highquality weld metal. This method can reduce weld defects especially porosity and spatter. But the fatigue characteristics of those deposited metal have been rarely investigated. The purpose of this study is to investigate the cyclic stress-strain behavior and fatigue tests by the constant strain control were carried out on the rounded smooth specimen with deposited metal using the metal type flux cored wire. As the results of this study for the deposited metal welded by the metal type flux cored wire, the hardening or softening characteristics under cyclic load were investigated and cyclic stress-strain curve, strain-fatigue life curve, stress-strain function and fatigue life relation which are useful to estimate the fatigue life under the stress concentration condition were obtained.

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Low Cycle Fatigue Characteristics of A356 Cast Aluminum Alloy and Fatigue Life Models (주조 알루미늄합금 A356의 저주기 피로특성 및 피로수명 모델)

  • 고승기
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.1
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    • pp.131-139
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    • 1993
  • Low cycle fatigue characteristics of cast aluminum alloy A356 with a yield strength and ultimate strength of 229 and 283 MPa respectively was evaluated using smooth axial specimen under strain controlled condition. Reversals to failure ranged from 16 to 107. The cast aluminum alloy exhibited cyclically strain-gardening behavior. The results of low cycle fatigue tests indicated that the conventional low cycle fatigue tests indicated that the conventional low cycle fatigue life model was not a satisfactory representation of the data. This occurred because the elastic strain-life curve was not-log-log linear and this phenomena caused a nonconservative and unsafe fatigue life prediction at both extremes of long and short lives. A linear log-log total strain-life model and a bilinear log-log elastic strain-life model were proposed in order to improve the representation of data compared to the conventional low cycle fatigue life model. Both proposed fatigue life models were statistically analyzed using F tests and successfully satisfied. However, the low cycle fatigue life model generated by the bilinear log-log elastic strain-life equation yielded a discontinuous curve with nonconservatism in the region of discontinuity. Among the models examined, the linear log-log total strain-life model provided the best representation of the low cycle fatigue data. Low cycle fatigue life prediction method based on the local strain approach could conveniently incorporated both proposed fatigue life models.

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Study on Fatigue Characteristics of High-Strength Steel Welds (고장력강 용접부에 대한 내구수명 예측 방법 연구)

  • Chang, Hong Suk;Yoo, Seung Won;Park, Jong Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.319-325
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    • 2015
  • High-strength steel has replaced mild steel as the material of choice for truck decks or frames, owing to the growing demand for lightweight vehicles. Although studies on the weld fatigue characteristics of mild steel are available, studies on high-strength steels have been seldom conducted. In this study, firstly, we surveyed a chosen number of approaches and selected the Radaj method, which uses the notch factor approach, as the one suitable for evaluating the fatigue life of commercial vehicles. Secondly, we obtained the S-N curves of HARDOX and ATOS60 steel welds, and the F-N curves of the T-weld and overlapped-weld structures. Thirdly, we acquired a general S-N curve of welded structures made of high-strength steel from the F-N curve, using the notch factor approach. Fourthly, we extracted the weld fatigue characteristics of high-strength steel and incorporated the results in the database of a commercial fatigue program. Finally, we compared the results of the fatigue test and the CAE prediction of the example case, which demonstrated sufficiently good agreement.