• Title/Summary/Keyword: Fatigue safety factor

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Fatigue Crack Growth Simulation of Arbitrarily Shaped Three Dimensional Cracks Using Finite Element Alternating Method (유한요소 교호법을 이용한 임의 형상의 삼차원 균열의 피로균열 성장 해석)

  • Park, Jai-Hak;Kim, Tae-Soon
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.15-20
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    • 2006
  • The finite element alternating method is a convenient and efficient method to analyze three-dimensional cracks embedded in an infinite or a finite body because the method has the property that the uncracked body and cracks can be modeled independently. In this paper the method was applied for fatigue crack growth simulation. A surface crack in a cylinder was considered as an initial crack and the crack configurations and stress intensity factors during the crack growth were obtained. In this paper the finite element alternating method proposed by Nikishkov, Park and Atluri was used after modification. In the method, as the required solution for a crack in an infinite body, the symmetric Galerkin boundary element method formulated by Li and Mear was used. And a crack was modeled as distribution of displacement discontinuities, and the governing equation was formulated as singularity-reduced integral equations.

Development of P-PIE Program for Evaluating Failure Probability of Pipes in Nuclear Power Plants (원전 배관의 파손확률평가를 위한 P-PIE 프로그램의 개발)

  • Park, Jai-Hak;Lee, Jae-Bong;Choi, Young-Hwan
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.1-8
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    • 2010
  • P-PIE program is developed for evaluating failure probability of pipes in nuclear power plants based on the existing PRAISE program. In the program, crack growth due to fatigue loading and stress corrosion can be considered and the probability of fracture or leakage of pipes can be calculated. Crack growth simulation is performed based on stress intensity factor and a damage parameter and failure of a pipe is determined based on J integral or net section yielding. Using the developed program the failure probabilities of tubes in a domestic nuclear power is obtained and discussed.

A Study on the Influece of Residual Stresses on Fatigue Crack Growth Behaviors in the Weldment Plate with Various Thickness (변후 용접판재에서의 피로균열성장거동에 미치는 잔류응력의 영향에 관한 파괴역학적 연구)

  • 차용훈
    • Journal of the Korean Society of Safety
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    • v.8 no.1
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    • pp.71-79
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    • 1993
  • The welding implementation used widely in the industrial field is gradually increasing due to weight reduction. unlimited material thickness. simplified structure design. and 1 manufacturing time and cost reduction. The most significant factor that influences the fatigue crack growth rate is the residual stress generated during the welding process. Many researchers have studied the effect of the residual stress on crack growth behavior. Through a fatigue test in a various-thickness welded specimen. redistributed residual stress is measured as the crack is developed. Then. by superposing the measured residual stress on the K value obtained by the finite element method.

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Formulation for Reliability-based Fatigue Assessment of Car Body for High Speed Train Passing Through Tunnels (터널을 통과하는 고속열차 차체의 피로신뢰성 평가의 정식화)

  • Seo Sung-Il;Min Oak-Key;Park Choon-Soo
    • Journal of the Korean Society for Railway
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    • v.8 no.4
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    • pp.348-353
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    • 2005
  • In designing the structures of railway rolling stocks, deterministic methods associated with the concept of a safety factor have been traditionally used. The deterministic approaches based on the mean values of applied loads and material properties have been used as safety verification for the design of rolling-stock car body structures. The uncertainties in the applied loading for the high speed train and the strength of new materials in the rolling stocks require the application of probabilistic approaches to ensure fatigue safety in the desired system. Pressure loadings acting on the car body when the train passes through tunnels show reflected pressure waves for high-speed trains and they may cause a fatigue failure in vehicle bodies. Use of new material technology as body structures also introduces uncertainties in the material strength. A probabilistic approach is more adaptable in designing reliable structures when the pressure waves from the tunnels pounds and new material technology is adopted. In this paper, it is proposed that a fatigue design and assessment method based on a reliability which deals with the loading variations on a railway vehicle due to the pressure reflected in tunnels and the strength variations of material. Equation for the fatigue reliability index has been formulated to calculate the reliability assessment of a vehicle body under fluctuating pressure loadings in a tunnel. Considered in this formulation are the pressure distribution characteristics, the fatigue strength distribution characteristics, and the concept of stress-transfer functions due to the pressure loading.

Study on Fatigue Life Estimation for Aircraft Engine Support Structure (항공기 엔진 지지구조물의 피로수명 해석에 관한 연구)

  • Hur, Jang-Wook
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1667-1674
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    • 2010
  • The fatigue life is estimated while determining the reliability of aircraft structures. In this study, the estimation of fatigue life was carried out on the basis of a cumulative damage theory; the working S-N curve and the equivalent stress on the engine support structure significantly affect the safety of the aircraft. The maximum stress observed was 1,080 MPa in the case of scissors link under crash load condition, and there was a 5% margin for the allowable stress corresponding to the temperature reduction factor. The maximum stress was 876 MPa, and the stress equation coefficient had a maximum value of 0.019 MPa/N in the case of scissors link under fatigue loads. In the results of the fatigue life analysis, the safety life in a fretting area of scissors link upper part was 416,667 flight hour, and other parts showed to infinite life. Therefore, it was demonstrated that the fatigue life requirement of aircraft engine support structure (scissors link, straight link) could be satisfied.

An Experimental Study on Fatigue Crack Growth Characteristics of Welded High-Strength Steels (용접구조용 고강도강재의 피로균열성장특성에 관한 실험적 연구)

  • Hong, Sung Wook;Kyung, Kab Soo;Nam, Wang Hyun;Jung, Young Hwa
    • Journal of Korean Society of Steel Construction
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    • v.14 no.6
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    • pp.773-782
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    • 2002
  • In this study, a series of fatigue tests are performed in order to estimate quantitatively the characteristics of fatigue crack growth rate according to the base metal, heat affected zone(HAZ) and weld metal, and the welding method and grade of strength of object steels, and the influence on fatigue crack growth rate according to the direction of welded line for high strength steels of SM570, POSTEN60, and POSTEN80 steels. From the fatigue test results, the retardations of fatigue crack growth rate are remarkable in case that the direction of notch is parallel to welded line than in case that the direction of notch is perpendicular to welded line because of compresive residual stress in weld metal & HAZ. And the characteristics of fatigue crack growth rate according to welding method are that the dispersion of fatigue crack growth rate in case of FCAW method is smaller than that of SAW method. Also, it knows that the fatigue crack growth rate converges in high stress intensity factor range. Meanwhile, fatigue safety is guaranteed sufficiently in the object steels because the fatigue crack growth rate in the range of fatigue crack propagation has a similar tendency to the test results & existing results.

Fatigue Life and Peneration Behaviour of Material under Combined Tension and Bending Stress (인장 굽힘피로를 받는 부재의 피로수명과 균열관통)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.41-49
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    • 1994
  • The leak-before-break(LBB) design on the large structures such as ship's hull, tank structure, pressure vessels etc. is one of the most inportant subjects for the evaluation and the assurance of safety. In these structures, various loads are acting. In some structural members, therefore, out-of-plane stress due to bending often may become with in-plane stress due to stretching. In the present report, the characteristics of fatigue life and peneration behaviour from a surface cracked plate under combined tension and bending have been studied experimentally and analytically by using eccentricity. Estimation of fatigue crack growth was done with the Newman-Raju formula before penetration, and with the stress intensity factor after penetration proposed by the author. Calculated aspect ratio showed the good agreement with the experimental result. It was also found that particular crack growth behaviour and crack shape after penetration can be satisfactorily evaluated using the K solution proposed.

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Characteristics of fatigue crack propagations with respect to the angles between rolling and tensile loading directions of steel plates (강판의 압연 방향과 인장하중 방향의 상대 각도에 따른 피로 균열 진전 특성)

  • Lee Yong-Bok;Oh Byung-Duck
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.74-80
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    • 2005
  • Steel plates used for common structures are manufactured by rolling processes in general. The rolling direction traces generated during the processes have significant influences on mechanical properties and fatigue behavior of the plates. The objective of present study is to investigate those directional characteristics for the enhancement of steel structure safety. SS400 steel plates of 3 mm thickness are tested in this study, When the angles between the tensile loading direction and the rolling direction of the plates are increased, their yield strengths are increased and elongations are rather decreased. It is also shown that fatigue crack growth rates in the plates can be increased according to the changes of those mechanical characteristics. For the safety of the structures, therefore, it is critical to decrease the angles between the rolling direction and the tensile loading direction.

4M Analysis of the factors affecting firefighters' on-site safety (현장 소방활동 안전사고 원인에 대한 4M 분석)

  • Kim, Taebeom;Byun, Hyaejeong;Kang, Taesun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.27 no.3
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    • pp.231-237
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    • 2017
  • Objectives: This study was conducted to determine firefighters' work-related accident rate and investigate the factors affecting their on-site safety. Methods: We developed a web-based self-reported questionnaire designed to inquire into firefighters' work-related accident experience and the factors (4M; Man, Machine, Media, Management) affecting firefighters' on-site safety. We distributed questionnaires to all members of firefighting organizations in South Korea by e-mail and 9,149 were returned, resulting in a response rate of 23.1%. Results: Fifteen point seven percent of the respondents reported work-related injuries within the past one year, and 35.1% answered that current accident investigation reports are not helpful for preventing the same accident from recurring. Among the 4M factors, the one most affecting firefighters' on-site safety in the order of priority is the Man factor, followed by Machine, Media, and Management. However, the results from detailed sub-categorical factors showed some differences. 'Lack of human resources', one of the Management factors, was the most influential (70.3%), followed by 'worn-out equipment' under the Machine factor (67.2%). The viewpoint of elements of the Man factor including 'forgetting instructions' and 'fatigue and illness' were significantly different according to firefighters' rank. The higher the firefighter's rank, the more they answered 'forgetting instructions,' while the opposite was the case for 'fatigue and disease'. Conclusions: The present firefighters' accident investigation report needs to be improved, and the 4M method could prove very useful. In addition, it is necessary to set up a proper firefighters' accident investigation and prevention system.

Development of an Expert System for Fatigue Strength Assessment based on FEA (유한 요소 해석 기반 피로평가 전문가시스템 개발)

  • 최홍민;서정관;이제명;백점기;안규백
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.10a
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    • pp.118-125
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    • 2004
  • The assessment of fatigue property is one of the most indispensable factors to design mechanical structures or parts. For accurately assessing fatigue property, it is necessary to precisely identify the loading condition and material property of the objective structure. However, there are many kind of problems in conducting predictive activity for a design concerned with variable factor such as fatigue phenomenons and environments. Therefore, most of the fatigue problems have been assessed from exiting experiment data and prediction method. In this study, expert system is developed for simply conducting performance assessment of weldments based on Finite element Analysis carrying out performance improvement and safety assessment of welded structures.

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