• 제목/요약/키워드: Fatigue properties

검색결과 1,123건 처리시간 0.04초

미세튜브 열교환기의 장착을 고려한 구조건전성에 관한 연구 (A Study on the Structural Integrity Considering the Installation of a Micro-tube Heat Exchanger)

  • 오세윤;김태진;조종래;정호승
    • 대한기계학회논문집A
    • /
    • 제39권4호
    • /
    • pp.447-451
    • /
    • 2015
  • 본 연구의 목적은 유한요소 해석을 이용하여 항공기 엔진에 장착된 미세 튜브형 열교환기의 작동하중에 대한 특성을 파악하고 구조안전성을 평가하는 것이다. 작동 하중은 열-기계하중이 고려되었다. 항공기 엔진 부품의 특수성으로 인하여 구조적 강성확보뿐만 아니라 고효율, 저중량, 최소체적을 만족하는 형상 설계가 요구 된다. 브레이징한 미세튜브의 기계적물성치 확보를 위해 고온 인장 실험을 수행하였다. Ansys 12.1의 자체 모델러를 이용하여 형상을 모델링하고 유한요소해석을 수행하였다. 열-구조 연성해석을 통하여 튜브를 제외한 모듈형(modular type) 열교환기에 대한 설계방법을 제시하고 구조적 건전성을 평가하였다.

LM 가이드의 내마모성 향상을 위한 Me-DLC 코팅박막의 성능평가 (The Performance Test on Me-DLC Films for Improving Wear Resistance of LM-Guide)

  • 강은구;이동윤;김성영
    • 한국정밀공학회지
    • /
    • 제29권4호
    • /
    • pp.409-416
    • /
    • 2012
  • Recently, surface modification technology is of importance to improve the wear resistance and the corrosive resistance for high accurate mechanical parts such as LM guide, Ball Screw and Roller Bearing etc., Those has generally featured on rolling contact mechanism to improve not only the wear and the friction, but also the accuracy and the corrosion performances. For surface modifications of high accurate mechanical parts, normally thermal spray, PVD, CVD and E.P. processes have been used with many materials such as DLC, raydent, W, Ni, Ti etc. Diamondlike carbon (DLC) films possess a combination of attractive properties and have been largely employed to modify the tribological behaviors such as friction, wear, corrosion, fretting fatigue, biocompatibility, etc. However, for rolling contact mechanism mechanical parts DLC films are needed to study for commercial benefit. Rolling contact mechanism has features on effects of cyclic motions and stresses, and also not simply sliding motions. The papers focused on the performance test of wear and corrosive resistance according to Me-DLC film thickness. And also, its thickness effect of wear analysis was carried out through the simulation of the maximum shear stress under the rolling contact surface. As the results, Me-DLC films have more potential to improve the wear resistance for high precision mechanical parts than raydent films.

Ti-6Al-4V 합금의 미세조직 및 크리프 특성에 미치는 플라즈마 침탄 처리의 영향 (Improvement of Microstructure and Creep Properties of Ti-6Al-4V alloy by Plasma Carburization)

  • 박용권;위명용;박정웅
    • 열처리공학회지
    • /
    • 제17권2호
    • /
    • pp.94-100
    • /
    • 2004
  • In order to improve the wear resistance of Ti-6Al-4V alloy, plasma carburization treatment was newly carried out without consumption of its good specific strength and fatigue life over the temperature. Effect of the plasma carburization was analyzed and compared with the non-treated alloy by microstructural observation, structure characterization and mechanical test. The plasma treated alloy formed a carburized layer of about $150{\mu}m$ in depth from the surface, where a fine and hard particles of TiC and $V_4C_3$ were homogeneously dispersed through the layer. The steady-static creep behaviors of Ti-6Al-4V alloy, using the constant stress creep tester, were investigated over the temperature range of $510{\sim}550^{\circ}C$(0.42~0.44Tm) and the stress range of 200~275 MPa. Stress exponent(n) was decreased from 9.32 of non-treatment specimen to 8.95 of carburized, however, the activation energy(Q) increased from 238 to 250 kJ/mol with the same condition as indicated above. From the above results, it can be concluded that the static creep deformation for Ti-6Al-4V alloy was controlled by the dislocation climb over the ranges of the experimental conditions.

Axial behavior of CFRP wrapped RC columns of different shapes with constant slenderness ratio

  • Narule, Giridhar N.;Bambole, Abhay N.
    • Structural Engineering and Mechanics
    • /
    • 제65권6호
    • /
    • pp.679-687
    • /
    • 2018
  • In composite materials technology, the fiber-reinforced polymers (FRP) have opened up new horizons in infrastructural engineering field for strengthening existing structures and components of structure. The Carbon fiber reinforced polymer (CFRP) sheets are well suited for RC columns to this application because of their high strength to weight ratio, good fatigue properties and excellent resistance to corrosion. The main focus of present experimental work is to investigate effect of shapes on axial behavior of CFRP wrapped RC columns having same cross-sectional area and slenderness ratio. The CFRP volumetric ratio and percentage of steel are also adopted constant for all the test specimens. A total of 18 RC columns with slenderness ratio four were cast. Nine columns were control and the rest of nine columns were strengthened with one layer of CFRP wrap having 35 mm of corner radius. Columns confined with CFRP wrap were designed using IS: 456:2000 and ACI 440.2R.08 provisions. All the test specimens were loaded for axial compression up to failure and failure pattern for each shaped column was investigated. All the experimental results were compared with analytical values calculated as per the ACI-440.2R-08 code. The test results clearly demonstrated that the axial behavior of CFRP confined RC columns is affected with the change in shapes. The axial deformation is higher in CFRP wrapped RC circular column as compared to square and rectangular columns. Stress-strain behaviour revealed that the yield strength gained from CFRP confinement was significant for circular columns as compare to square and rectangular columns. This behaviour may be credited due to effect of shape on lateral deformation in case of CFRP wrapped circular columns at effective confinement action.

고속철도차량 갱웨이 벨로우즈의 비선형 해석 (Nonlinear Analysis of Rubber Bellows for the High Speed Railway Vehicle)

  • 강길현;김철수
    • 한국산학기술학회논문지
    • /
    • 제14권8호
    • /
    • pp.3631-3637
    • /
    • 2013
  • 갱웨이 벨로우즈는 관절형 고속철도차량 객차 끝단부 사이에 다양한 변위차를 고려하여 갱웨이 프레임에 장착된 이중 주름구조 네오프렌 고무부품이다. 실제 운행중의 벨로우즈의 파손은 터널 통과시 기밀 파손으로 인한 이명현상 발생과 함께 소음 증가로 승객의 승차감에 심각한 영향을 미친다. 본 연구에서는 고속철도차량 갱웨이 벨로우즈의 안전성 연구일환으로서, 차량주행시 차량 끝단부의 3축 회전변위(롤링, 요잉, 피칭변위차)를 고려한 갱웨이 벨로우즈의 비선형 해석을 수행하였다. 본 고무의 비선형 재료 특성은 단축인장 및 등2축 인장시험을 수행하여 구하였다. 또한, 비선형 해석결과로부터 회전변위 및 마찰계수의 영향을 평가하였다.

Microstructures and Electrical Properties of $RuO_2$Bottom Electrode for Ferroelectric Thin Films

  • Shin, Woong-Chul;Yang, Cheol-Hoon;Jun-SiK Hwang;Yoon, Soon-Gil
    • The Korean Journal of Ceramics
    • /
    • 제3권4호
    • /
    • pp.263-268
    • /
    • 1997
  • RuO$_3$ thin films were deposited on Si(100) substrate at low temperatures by hot-wall metalorganic chemical vapor deposition. Bis(cyclopentadienyl) ruthenium, Ru$(C_5H_5)_2$, was used as the precursor RuO$_2$single phase was obtained at a low deposition temperature of 25$0^{\circ}C$ and the crystallinity of RuO$_2$thin films improved with increasing deposition temperature. RuO$_2$thin films grow perpendicularly to the substrate and show the columnar structure. The grain size of RuO$_2$films drastically increases with increasing the deposition temperature. The resistivity of the 180 nm-thick RuO$_2$thin films deposited at 27$0^{\circ}C$ was 136 $\mu$$\Omega$-cm and increased with decreasing film thickness. SrBi$_2Ta_2O_4$ thin films deposited by rf magnetron sputtering on the RuO$_2$bottom electrodes showed a fatigue-free characteristics up to ~10$^10$ cycles under 5 V bipolar square pulses and the remanent polarization, 2 P$_r$ and the coercive field, 2 E, were 5.2$\mu$C/$\textrm{cm}^2$ and 76.0 kV/cm, respectively, for an applied voltage of 5 V The leakage current density was about 7.0$\times$10$^{-6}$ A/$\textrm{cm}^2$ at 150 kV/cm.

  • PDF

시일과 스틸면 사이에 구형입자가 있는 접촉문제의 해석 (Contact Analysis of a Spherical Particle Between Elastomeric Seal and Steel Surface)

  • 박태조;조현동
    • 대한기계학회논문집A
    • /
    • 제34권2호
    • /
    • pp.161-166
    • /
    • 2010
  • 본 논문에서는 시일 설치면에서의 마멸발생기구를 정확하게 조사하기 위한 연구의 일환으로 미세입자가 시일과 스틸면 사이에 존재하는 경우의 접촉문제를 비선형문제해석 프로그램인 MARC를 사용하여 해석하였다. 이 결과, 시일의 재질은 스틸면에서의 응력분포와 변형형상에 아주 큰 영향을 미쳤다. 특히, PTFE와 같이 탄성계수가 높은 시일인 경우에 스틸 표면은 국부적으로 항복상태에 도달할 뿐만 아니라 시일을 제거한 후에도 영구변형과 함께 상당한 크기의 압축/인장 잔류응력이 존재하였다. 따라서, 시일과 스틸면 사이에 경질입자가 존재할 경우에는 연삭마멸과 함께 피로마멸이 발생할 수 있음을 확인하였으며, 다양한 설계변수에 대한 추가연구가 요구된다.

연속파형 Nd:YAG 레이저를 이용한 플라스틱성형용 금형강의 표면경화 특성 (Characteristics of Surface Hardening of Dies Steel for Plastic Molding using Continuous Wave Md:YAG Laser)

  • 신호준;유영태;오용석
    • 한국정밀공학회지
    • /
    • 제26권1호
    • /
    • pp.71-81
    • /
    • 2009
  • Die steel for plastic molding were used as mold material of automobile parts and electronic component industry. The material of this paper has superior to mechanical properties, such as repair weldability, corrosion resistance and high temperature strength, required mold parts for semitransparent. Laser-induced surface hardening technology is widely adopted to improver fatigue life and wear resistance via localized hardening at the surface of mold parts. The objective of this research work is to investigate on the characteristics of surface hardening of the laser process parameters, such as beam travel speed, laser power and defocsued spot position, for the case of die steel for plastic molding. Lens for surface hardening of large area is plano-convex type with elliptical profile to maintain uniform laser irradiation. According to the experimental results, large size of hardened layer at the surface of die steel for plastic molding was achieved, and microstructure of this layer was lath martensite. Optimal surface status and mechanical property of hardened layer could be obtained at 1095Watt, $0.25{\sim}0.3m/min$, 0mm (focal length: 232mm) for laser power, beam travel speed, and focal position. Where, heat input was $0.793{\times}10^{3}J/cm^2$, and width of hardened layer was 27.58mm.

Vibration based damage detection in a scaled reinforced concrete building by FE model updating

  • Turker, Temel;Bayraktar, Alemdar
    • Computers and Concrete
    • /
    • 제14권1호
    • /
    • pp.73-90
    • /
    • 2014
  • The traditional destructive tests in damage detection require high cost, long consuming time, repairing of damaged members, etc. In addition to these, powerful equipments with advanced technology have motivated development of global vibration based damage detection methods. These methods base on observation of the changes in the structural dynamic properties and updating finite element models. The existence, location, severity and effect on the structural behavior of the damages can be identified by using these methods. The main idea in these methods is to minimize the differences between analytical and experimental natural frequencies. In this study, an application of damage detection using model updating method was presented on a one storey reinforced concrete (RC) building model. The model was designed to be 1/2 scale of a real building. The measurements on the model were performed by using ten uni-axial seismic accelerometers which were placed to the floor level. The presented damage identification procedure mainly consists of five steps: initial finite element modeling, testing of the undamaged model, finite element model calibration, testing of the damaged model, and damage detection with model updating. The elasticity modulus was selected as variable parameter for model calibration, while the inertia moment of section was selected for model updating. The first three modes were taken into consideration. The possible damaged members were estimated by considering the change ratio in the inertia moment. It was concluded that the finite element model calibration was required for structures to later evaluations such as damage, fatigue, etc. The presented model updating based procedure was very effective and useful for RC structures in the damage identification.

CNT를 첨가한 접착조인트의 결함탐지능 및 강도 평가에 관한 연구 (A Study on the Strength Evaluation and Defect Detection Capability of Adhesive Joint with CNTs)

  • 김태형;김철환;최진호
    • Composites Research
    • /
    • 제31권4호
    • /
    • pp.151-155
    • /
    • 2018
  • 기계적 조인트와 접착 조인트는 구조물의 일반적인 접합 방법이다. 접착 조인트는 기계적 체결법에 비해 넓은 면적에 하중이 분포되고 우수한 피로 특성을 가진다. 이러한 특성에도 불구하고, 접착 조인트는 환경조건이나 작업자의 숙련도에 대한 접착 건전성이 크게 달라진다. 따라서 접착 조인트의 건전성을 평가 할 수 있는 기술이 필요하다. CNT를 접착제에 분산시켜 접착조인트의 전기적 특성을 측정하는 전기저항법은 결함을 검출하는 매우 유망한 기술이다. 본 논문에서는 초음파 분쇄기와 3-roll-mill을 이용하여 접착제에 CNT를 균일하게 분산시켰으며, 알루미늄-알루미늄 단일 접착 조인트를 제작하여 탄소나노튜브(CNT) 함량에 따른 정적 강도의 변화를 평가하고, 전기저항법을 이용하여 결함탐지능을 평가하였다.