• 제목/요약/키워드: Fatigue failure mode

검색결과 116건 처리시간 0.024초

Experimental study on the fatigue performance of aluminum foam sandwich with 304 stainless steel face-sheet

  • Yan, Chang;Jing, Chuanhe;Song, Xuding
    • Steel and Composite Structures
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    • 제39권3호
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    • pp.229-241
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    • 2021
  • This work focused on aluminum foam sandwich (AFS) with different foam core densities and different face-sheet thicknesses subjected to constant amplitude three-point bending cyclic loading to study its fatigue performance. The experiments were conducted out by a high frequency fatigue test machine named GPS-100. The experimental results showed that the fatigue life of AFS decreased with the increasing loading level and the structure was sensitive to cyclic loading, especially when the loading level was under 20%. S-N curves of nine groups of AFS specimens were obtained and the fatigue life of AFS followed three-parameter lognormal distribution well. AFS under low cyclic loading showed pronounced cyclic hardening and the static strength after fatigue test increased. For the same loading level, effects of foam core density and face-sheet thickness on the fatigue life of AFS structure were trade-off and for the same loading value, the fatigue life of AFS increased with aluminum foam core density or face-sheet thickness monotonously. Core shear was the main failure mode in the present study.

스틸 휠 굽힘 모멘트 내구시험의 내구신뢰성 개선에 대한 연구 - 스틸 휠 접촉면의 프랫팅 제거 - (A Study for Improvement of Cornering Fatigue Test by Eliminating a Fretting Effect on Steel Wheel to enhance Durability and Reliability)

  • 정수식;정원욱;유연상;강우종;김대성;권일기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1326-1330
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    • 2008
  • The failure mode of steel road wheels in a vehicle is cracks from ventilation hole through to contact plane on steel wheel's disc plate. But a number of cracks of Cornering Fatigue Limit Test is on contact plane near to wheel nut mounting area, even though it's satisfied with specified cycles. So this paper searches out causes to improve durability and reliability of C.F.T by uni-axial bending moment test. The verified cause is a "fretting" on contact area of steel wheel. In result, this paper suggests a solution to prevent a fretting by inserting a damping shim, 0.7mm between steel wheel contact areas. Therefore this paper makes it possible to move crack position of C.F.T in steel wheel from contact plane to vehicle's failure mode.

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에너지에 근거한 철근콘크리트 구조물의 내진성능 평가 I - 휨요소 (Energy-Based Seismic Evaluation of Reinforced Concrete Structures I - Flexural Components)

  • 김장훈
    • 한국지진공학회논문집
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    • 제3권3호
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    • pp.33-44
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    • 1999
  • 지진의 시간적인 요인, 즉 반복하중효과와 이에 따른 누적소성변위를 고려하기 위하여 에너지 평형에 근거한 해석방법이 개발되었다 본 논문에서는 내진 설계되지 않은 골조 기둥의 파괴유형에 주목하고자 한다. 이를 위하여 기둥의 휨강도저감모델이 제안되는데 파괴유형별로는 콘크리트에의한 파괴 주근의 부착/정착강도 파괴 및 저사이클피로에 의한 주근의 파단등을 고려하였다 에너지에 근거한 모델에 의하여 예측된 응답과 실험결과를 비교하였으며 이론과 실험간의 응답과 파괴유형이 서로 매우 가까움을 확인하였다.

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고장력볼트의 인장피로강도에 관한 실험적 연구 (Experimental Study on Tensile Fatigue Strength of the High Strength Bolts)

  • 한종욱;박영석
    • 대한토목학회논문집
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    • 제28권2A호
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    • pp.165-170
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    • 2008
  • 각국의 강구조물 시공현장에서 사용되고 있는 고장력볼트의 인장강도는 일반적으로 1,000 MPa급이 주종을 이루고 있으나, 고강도강과 극후판의 개발과 교량 지간의 장대화로 인하여 강도가 큰 새로운 볼트 개발이 요구되고 있다. 한편, 반복적인 하중이 작용하는 곳에서 인장연결부에 사용되는 고장력볼트에 인장피로파괴 사례가 발생되고 있으나 아직까지 우리나라에서는 이에 대한 이론 및 실험적인 연구가 없는 실정이다. 따라서, 본 연구에서는 현재 일반적으로 사용하고 있는 F8T, F10T볼트와 새로이 개발된 F13T, F13T-N볼트에 대해서 인장피로실험을 수행하였다. 고장력볼트에 대한 피로강도평가는 반복횟수 200만회에 95% 하한신뢰도분석을 하여 수행하였고, 이를 기초로 3가지의 피로강도 기준안을 제시하였다. 또한, KS나사형상의 볼트와 새로이 제안된 나사선 형상의 볼트에 대한 피로강도에 대해서 비교 검토하였다.

해양구조물의 원통형 조인트에 대한 파괴역학적 피로수명 산출방법의 설정 (Establishment of Fracture Mechanics Fatigue Life Analysis Procedures for Offshore Tubular Joints -part II : Fatigue Life Analysis for a Multi-Plan Tubular Joint)

  • 이희종
    • 한국해양공학회지
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    • 제3권2호
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    • pp.87-100
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    • 1989
  • 해양구조물의 원통형 조인트에 대한 파괴역학적 피로수명 산출방법이 개발되었다. 개발된 방법을 이용해서 2평면 K형 조인트에 대한 피로수명을 구체적인 파괴역학적 방법으로 산출 하였다. 이 분석을 위해 용접부위 표면균열의 응력확대 계수를 3차원 유한요소법에 의해 계산하였다. 계산된 결과에 의하면 용접부위 표면균열 첨단은 단순한 Mode I형태를 보이지 않고 Mode I, II, III이 복합된 형태임이 입증되었다. 계산된 응력확대 계수를 사용해서 16개의 용접부위균열 성장형태를 일반적인 피로균열 성장법칙을 적용해서 계산하였고, 균열성장의 안정분석을 통해 각 균열의 최종 파괴상태를 파괴해석도면(failure assessment diagram)법을 이용해서 계산하였다.

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An experimental and numerical investigation on fatigue of composite and metal aircraft structures

  • Pitta, Siddharth;Rojas, Jose I.;Roure, Francesc;Crespo, Daniel;Wahab, Magd Abdel
    • Steel and Composite Structures
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    • 제43권1호
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    • pp.19-30
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    • 2022
  • The static strength and fatigue crack resistance of the aircraft skin structures depend on the materials used and joint type. Most of the commercial aircraft's skin panel structures are made from aluminium alloy and carbon fibre reinforced epoxy. In this study, the fatigue resistance of four joint configurations (metal/metal, metal/composite, composite/composite and composite/metal) with riveted, adhesive bonded, and hybrid joining techniques are investigated with experiments and finite element analysis. The fatigue tests were tension-tension because of the typical nature of the loads on aircraft skin panels susceptible of experimenting fatigue. Experiment results suggest that the fatigue life of hybrid joints is superior to adhesive bonded joints, and these in turn much better than conventional riveted joints. Thanks to the fact that, for hybrid joints, the adhesive bond provides better load distribution and ensures load-carrying capacity in the event of premature adhesive failure while rivets induce compressive residual stresses in the joint. Results from FE tool ABAQUS analysis for adhesive bonded and hybrid joints agrees with the experiments. From the analysis, the energy release rate for adhesive bonded joints is higher than that of hybrid joints in both opening (mode I) and shear direction (mode II). Most joints show higher energy release rate in mode II. This indicates that the joints experience fatigue crack in the shear direction, which is responsible for crack opening.

가속내구해석을 이용한 평기어의 신뢰성 평가 (An Evaluation of Reliability of the Spur Gear Using the Accelerated Durability Analysis)

  • 김철수;김정규;권여현
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 추계학술대회 논문집
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    • pp.722-727
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    • 2004
  • The gear that is used in various mechanical components occurs easily damages due to the repeated torque and the high oil temperature. The main failure mode of the gear is the surface deterioration with the tooth surface fatigue. Therefore, the life evaluation and the failure analysis of the gear were very important since it may cause fatal damage of entire gear box system. In this paper, the failure mechanism and the life of the gear were evaluated using the durability analysis simulator such as MSC.FATIGUE. Moreover, the reliability analysis model of the spur gear with the accelerated life testing technique was proposed.

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길들이기 과정을 고려한 변속기용 기어의 접촉피로 수명 해석 (The Contact Fatigue Life Analysis of Transmission Gear considering Running-in)

  • 문길환;이상돈;조용주
    • 한국자동차공학회논문집
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    • 제15권5호
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    • pp.133-138
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    • 2007
  • Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

열충격 사이클에 따른 SnAgCu 솔더별 솔더 접합부의 신뢰성 및 계면반응 (The Interfacial Reactions and Reliability of SnAgCu Solder Joints under Thermal Shock Cycles)

  • 오철민;박노창;한창운;방만수;홍원식
    • 대한금속재료학회지
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    • 제47권8호
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    • pp.500-507
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    • 2009
  • Pb-free solder has recently been used in electronics in efforts to meet environmental regulations, and a number of Pb-free solder alloy choices beyond the near-eutectic SnAgCu solder are now available. With increased demand for thin and portable electronics, the high cost of alloys containing significant amounts of silver and their poor mechanical shock performance have spurred the development of low Ag SnAgCu solder, which provides improved mechanical performance at a reasonable cost. Although low Ag SnAgCu solder exhibits significantly higher fracture resistance under high-strain rates, little thermal fatigue data exist for this solder. Therefore, it is necessary to investigate thermal fatigue reliability of low Ag SnAgCu solder under variation of thermal stress in order to allow its implementation in electronic products with high reliability requirements. In this study, the reliability of Sn0.3Ag0.7Cu(SAC0307), a low Ag solder alloy, is discussed and compared with that of Sn3Ag0.5Cu(SAC305). Three sample types and six samples size are evaluated. Mechanical properties and microstructure of the solder joint are investigated under thermal shock cycles. It was observed that the mechanical strength of SAC0307 dropped slightly with thermal cycling relative to that of SAC305. This reveals that the failure mode of SAC0307 is different from that SAC305 under this critical condition.

Fatigue Assessment Model of Corroded RC Beams Strengthened with Prestressed CFRP Sheets

  • Song, Li;Hou, Jian
    • International Journal of Concrete Structures and Materials
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    • 제11권2호
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    • pp.247-259
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    • 2017
  • This paper presents a fatigue assessment model that was developed for corroded reinforced concrete (RC) beams strengthened using prestressed carbon fiber-reinforced polymer (CFRP) sheets. The proposed model considers the fatigue properties of the constituent materials as well as the section equilibrium. The model provides a rational approach that can be used to explicitly assess the failure mode, fatigue life, fatigue strength, stiffness, and post-fatigue ultimate capacity of corroded beams strengthened with prestressed CFRP. A parametric analysis demonstrated that the controlling factor for the fatigue behavior of the beams is the fatigue behavior of the corroded steel bars. Strengthening with one layer of non-prestressed CFRP sheets restored the fatigue behavior of beams with rebar at a low corrosion degree to the level of the uncorroded beams, while strengthening with 20- and 30%-prestressed CFRP sheets restored the fatigue behavior of the beams with medium and high corrosion degrees, respectively, to the values of the uncorroded beams. Under cyclic fatigue loading, the factors for the strengthening design of corroded RC beams fall in the order of stiffness, fatigue life, fatigue strength, and ultimate capacity.