• Title/Summary/Keyword: Fatigue effective notch stress

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Effect of Specimen Thickness on Fatigue Crack Growth (피로균열진전에 미치는 시편 두께의 영향)

  • 김재훈;김영균;윤인수
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.79-86
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    • 1998
  • The effect of specimen thickness on fatigue crack growth behavior has been carried out by compact tension specimens of thickness of 3mm, 10mm and 25mm for maraging steel and Al 7075-T6. The closure points were determined during the test by means of a clip-gage situated at the notch mouth. Specimen thickness have no apparent influence on the fatigue crack growth rate of maraging steel, but the crack growth rate of 25mm thickness specimen for Al 7075-T6 is faster than that of 3 and 10mm specimens. The difference of crack growth rates can be successfully explained by considering the different stress state of plane strain and plain stress due to the variation of specimen thickness. Also the crack opening ratio of 25mm specimen is greater than those of 3 and 10mm specimens. When a side groove is introduced in a 10mm specimen, the crack growth rate is approximately similar to that of 25mm specimen. The effective thickness expression of $B_e=B_o-(B_o-B_N)^2B_o$ is the most appropriate to evaluate the crack growth rate of side-grooved specimen. Fatigue crack growth rates can be well described by $\Delta K_{eff}$ of the crack closure points in regardless of all thickness and side-grooved specimens.

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Analysis of Fatigue Crack Opening: Belhlavioll Using Direct Measuring Method (직접측정법에 의한 피로크랙 개구거동의 해석)

  • Song, Sam-Hong;Kim, Hyun
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1493-1502
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    • 1992
  • The purpose of this study is to identify the effects of loading variables on fatigue crack opening behavior, using structural steel SS41. To use various stress ratios, three kinds of the methods varying stress ratio were used; .DELTA.P const., P$_{max}$ const., and P$_{min}$ const.. To measure the opening load, the direct measuring method which measures the distance between two micro indentations 20 .mu.m behind crack tip and the elastic compliance method were used. As the results of present study, the following conclusions are obtained. First, using the direct measuring method, it was possible to measure the COD at any location behind crack tip. Second, as measuring point becomes farther from crack tip, opening load becomes smaller. Third, the acceleration of da/dN near notch is due to crack opening behavior. Finally, opening ratio is a function of not only R, but .DELTA.K.K.K.

Surface crack propagation behavior and crack closure phenomena in 5083-H113 aluminum alloy (5083-H113 알루미늄合金의 表面균열進展擧動과 균열닫힘 現象)

  • 박영조;김정규;신용승;김영운
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.243-252
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    • 1987
  • The propagation and closure behavior of surface crack initiated at a sharply notched specimens were investigated in 5083-H113 aluminium alloy under constant amplitude of tension load by the unloading elastic compliance method. The crack shape (aspect ratio) was found to be approximately semicircular during the crack was being small and to be changed to semi-elliptical during it was being long. The propagation rate of a surface crack initiated from notch root decelerated with increasing crack length when the crack was small and then accelerated when it was large. The effect of stress ratio was large in lower .DELTA.K range, but the effective stress intensity factor range .DELTA.K$_{eff}$ was found to diminish the difference of the crack propagation rate. By considering the increase in crack closure stress with crack length and examining the microphotographs, plasticity-induced and roughness-induced crack closure mechanisms were predominant in the range of this study.y.

A Study on Improving Reliability of Durability Life Estimation for Excavator Fuel Tank Mounting Using Equivalent S-N Curve Method (등가 S-N 선도 모형에서의 굴착기 연료탱크 마운팅부 내구수명 예측 신뢰성 향상 방안 연구)

  • Lee, Sung-Won;Jeong, Jin-Wook;Kim, Seong-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.17-26
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    • 2021
  • It is challenging to estimate the fatigue life of construction equipment consisting of a welded joint using field structure test owing to the uncertainty of the S-N curve. IIW recommends different S-N curves for various welded joint types. However, there is no way to define an appropriate curve considering complex design shape and strain gauge characteristics. This paper proposes an equivalent S-N curve method based on the relationship between IIW effective notch stress and virtual stress using finite element analysis. Moreover, a case study was conducted for the excavator fuel tank. The proposed method is expected to enhance accuracy and consistency in calculating the fatigue life for the welded structure of construction equipment.

The dynamic fracture toughness of aluminum alloy weld zone by instrumented charpy test (計裝化 샬피 시험법 에 의한 알루미늄 합금 용접부 의 동적파괴 인성)

  • 문경철;강락원;이준희
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.42-51
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    • 1985
  • The dynamic fracture toughness, fracture characteristics, impact tension and tensile properties of Al-Mg-Si T5 alloy and Al-Zn-Mg T6 alloy respectively welded with filler metal of Alcan 4043 were investigated. The dynamic fracture toughness values were obtained rapidly and simply for the specimen of small size by using instrumented Chirpy impact testing machine. the testing temperatures of the specimen were a range of room temperature and-196.deg. C. The results obtained in this experiment are summarized as follows. With decreasing the testing temperatures, dynamic tensile stress and fracture load were increased, on the other hand the deflection and impact value showed decreasing tendency in order of base metal>HAZ>weld. Changes of total absorbed energy were more influenced by the crack propagation energy than the crack initiation energy. At the low temperatures, the unstable rapid fracture representing the crack propagation appeared for the specimens of Charpy press side notched in Al-Zn-Mg alloy, but it was difficult to obtain the unstable rapid fracture in Al-Mg-Si alloy. Because of the development of plastic zone at the notch root, it was difficult to obtain thevalid $K_{1d}$ value in Al-Mg-Si alloy. Therefore the fatigue cracked specimens were effective in both Al-Mg-Si and Al-Zn-Mg alloys. With decreasing the impact testing temperatures, specimens underwent a transition from dimple-type transgranular fracture to lamella surface-type intergranular fracture because of the precipitate at the grain boundaries, impurities and crystal structure of the precipitates.s.

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