• Title/Summary/Keyword: Fatigue crack propagation behavior

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Environmental Fatigue Crack Propagation Behavior of Aged Cast Stainless Steel (열화 주조 스테인리스강의 환경피로균열 진전 거동)

  • Jeong, Ill-Seok;Lee, Yong-Sung;Kim, Sang-Jai;Song, Taek-Ho;Cho, Sun-Young
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.78-83
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    • 2004
  • Environmental fatigue crack propagation of CF8M and CF8A steels used in the domestic PWR were investigated on the simulated PWR condition(Temperature: $316^{\circ}C$, Pressure: 15MPa). The test equipment for environmental fatigue(high temperature-high pressure loop, autoclave, load frame, measurement system) were designed. As-received and 60-year aged specimens were used in the test. To compare with environmental fatigue test, another test was performed in the air condition. The fracture surface of specimens were difficult to verify the fracture modes such as striation, intergranular crack and cleavage and so on. As the ferrite content of CF8M is increased, more particles covered fracture surface were peeled.

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Crack Retardation byt Load Reduction During Fatigue Crack Propagation (피로균열전파 동안 하중감소에 의한 균열지연)

  • Kim, Hyun-Soo;Nam, Ki-Woo;Ahn, Seok-Hwan;Do, Jae-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.12
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    • pp.2004-2010
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    • 2003
  • Fracture life and crack retardation behavior were examined experimentally using CT specimens of aluminum alloy 5083. Crack retardation life and fracture life were a wide difference. between 0.8 and 0.6 in proportion to ratio of load reduction. The wheeler model retardation parameter was used successfully to predict crack growth behavior. By using a crack propagation rule, prediction of fracture life can be evaluated quantitatively. A statistical approach based on Weibull distribution was applied to the test data to evaluate the dispersion in the retardation life and fracture life by the change of load reduction.

A Study on the Fatigue Crack Propagation Analysis Using Equivalent Stress Distribution (등가분포응력을 이용한 피로균열전파해석에 관한 연구)

  • C.W. Kim;I.S. Nho;K.S. Do
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.2
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    • pp.61-68
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    • 2002
  • From the viewpoint of linear fracture mechanics, the crack propagation behavior of two different structures having the same K-a relationship could be considered identical. In this study the stress distribution in an infinitely wide cracked plate with the same K-a relationship as in a real structure is defined as the equivalent stress distribution. Fatigue life of a real structural element can be predicted by applying the equivalent stress distribution to a simple structural element, and performing a fatigue crack propagation analysis. The K-a relationship for a structural member can be estimated by a finite element method or a simplified prediction method. The validity to obtain effective crack driving stresses by using the equivalent stress-distribution is examined.

A Study on the Effect and Formation of Shear Lip for Al 2024-T3 Materials (Al 2024-T3재에 있어서 Shear Lip의 생성과 그 영향에 관한 연구)

  • 최병기;오환교
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.41-46
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    • 1993
  • This Paper aims to examine the effect of shear lip formation from cross-sections on fatigue crack propagation rate in order to study the fatigue fracture behavior of the high strength aluminum material (Al 2024-T3). The following tests were achieved from this research. 1. As a result of depressing shear lip artificially by adding a side groove to a specimen, it is shown that the propagation rate of fatigue crack is faster than that of general specimen. 2. Through the two-step load test, the phenomenon that the shear lip decreases In the part of changed load gets observed. Consequently It Is shown that the crack propagation rate gets faster.

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Fatigue Life and Stress Spectrum of Wing Structure of Aircraft (항공기 주익 구조물의 응력스펙트럼 및 피로수명 추정에 관한 연구)

  • Kang, Ki-Weon;Koh, Seung-Ki;Choi, Dong-Soo;Kim, Tae-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1185-1191
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    • 2010
  • Aged aircraft have several cracks as a results of long-term service, and these cracks affect the safety and decrease the rate of operation of the aircraft. To solve these problems, crack propagation analysis should be performed to determine the service life at fatigue critical location(FCL). It is, however, almost impossible to obtain the stress spectrum, which is crucial for crack propagation analysis of the FCLs of wing structure of aged aircraft. In this study, to analyze the fatigue crack propagation behavior at the FCL of an aged aircraft, first finite element analysis is performed for a 3D geometry model of the aircraft wing structure, which is obtained using CATIA based on the paper drawings. Then, the transfer function and stress-spectrum of the FCL are derived using the load factor data and the FEA results. Finally, the crack propagation rates of the FCL are evaluated using the commercial software, NASGRO 6.0.

Application of Coating Technique for Measurement of Elevated Temperature Fatigue Crack Growth Behavior (고온 피로균열 성장거동 관찰을 위한 코팅기술의 응용)

  • 남승훈;김용일;서창민;김동석
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.60-66
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    • 2002
  • The remote measurement system(RMS) as a new experimental method is limited in its application to crack measurement at elevated temperatures because of the oxide layer on the specimen surface. Since TiAIN and Cr coating layers have a high resistance to oxidation and wear, this paper proposed a TiAIN and Cr coating technique for specimens to facilitate the measurement of crack growth behavior using RMS. To investigate the effects of the coating layer, tension and fatigue tests were carried out at room temperature and at $538^{\circ}C$. The test material was 1Cr-1Mo-0.25V steel which is widely used as a turbine rotor material. From the experimental results, it was found that the mechanical properties of the TiAIN and Cr coated specimens were similar to those of the substrate. Accordingly, the TiAIN and Cr coated layer had hardly any influence on the fatigue crack propagation.

Fatigue Crack Growth Behavior of NR and HNBR Based Vulcanizates with Potential Application to Track Pad for Heavy Weight Vehicles

  • Kim, Wonho;Kim, Minyoung;Chang, Young-Wook;Shin, Jung-Eun;Bae, Jong-Woo
    • Macromolecular Research
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    • v.11 no.2
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    • pp.73-79
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    • 2003
  • Generally, field performance of elastomeric track pad components has been poor, especially for the medium to heavy tonnage tracked vehicles, which are operated on the hilly cross-country course. The service life of these track pad, is affected not only by the terrain and environmental conditions but also by the speed, cornering, braking, weight of the vehicle, and the track tread design. In this research, modulus, tearing energy, and the rate of crack propagation of vulcanizates are evaluated by changing base materials to improve the service time of track pad. By increasing the contents of carbon black, modulus, tearing energy, and fatigue crack growth resistance of vulcanizates improved. Compared with the NR vulcanizate, the HNBR vulcanizate had a higher value of tearing energy. The rate of crack propagation of vulcanizates using smaller size carbon black was slower than that using larger size carbon black. When the HNBR was blended with the ZSC, the tearing energy of the vulcanizates was a little reduced because of the high modulus but the crack propagation rate was reduced significantly. In the relation between the crack propagation rate and the strain energy release rate, though up to 100% strain were applied to specimens, the slope on the log scale ($\beta$) varied between 1.72 and 2.3 with the kind of elastomer.

A Study on the Crack Initiation from Double Edge Notch Tips by Ultrasonic Testing (초음파탐상법을 이용한 Double Edge Notch 선단의 균열발생에 관한 연구)

  • 임창현;최용식
    • Journal of the Korean Society of Safety
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    • v.8 no.2
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    • pp.51-57
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    • 1993
  • This study was done by ultrasonic testing. The proves used in this study were 5Z10$\times$10A70. The useful fatigue life of structural components is determined by the sum of the elapsed load cycles required to initiate a fatigue crack and to propagate the crack from subcritical size to critical dimensions. Thus, to predict the service life of many steel structures and to establish safe inspection intervals, an understanding of the Fatigue Crack Initiation and Fatigue Crack Propagation behavior in the steel is required. In the present study, the Fatigue Crack Initiation Life in SPS 5A steel was investigated by testing specimens having widely varying notch acuities. The variation in the notch acuity covered the range from notch root raidus 0.5mm to 2.5mm, and Fatigue Crack Initiation Life data were obtained in that range.

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Crack Growth Behavior by Fatigue Load under Mixed Mode(I+II) (혼합모드(I+II)에서 피로 하중에 의한 균열진전 거동)

  • Gong, B.C.;Choi, S.D.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.276-282
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    • 2012
  • This study looked for Mode status of each for fatigue crack growth behavior about the repeat load of mode I and the static load of mode II. The experiment was performed in the state of the repetition frequency of the sine wave 10Hz, the stress ratio 0.1, maximum load 300kg.f, a static load 0, 100, 200, 300kg.f, As the experimental results, in mode of static load, while the load value increases, the crack growth rate is slower as the energy of a crack mixing grows. Mode I and the power mode II get an influence each other in the direction of crack propagation path, but as they eventually get closer to the breaking point of the crack growth, it is dominated by the mode I.

The Effect of Loading Waveform on the High Temperature Fatigue Crack Propagation in P92 and STS 316L Steel (P92와 STS 316L강의 고온 피로 균열 성장에 미치는 하중 파형의 영향)

  • 김수영;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.136-140
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    • 2002
  • High temperature fatigue crack growth behavior of P92 and STS 316L steel were investigated under four load conditions using CT type specimens. Loading and unloading times for the low wave forms were combinations of 1 sec. and 50 sec., which were two symmetric wave forms and two unsymmetric wave forms. Their behaviors are characterized using ΔK parameter. In STS 316L, Crack growth rate generally increases as frequency decreases. However, sensitivity of the loading rate to crack growth rate was fecund to be far greater than that of the unloading time. It is because as loading time increases, creep occurs at crack tip causing the crack growth rate to increase. However creep does not occur at the crack tip even if the unloading time is increased. In P92 steel, crack growth rate showed same behavior as in STS 316L. But the increase in loading or unloading time made almost no difference in crack growth rate, suggesting that no significant creep occurs in P92 steel even though loading time increases. After conducting high temperature tensile tests and comparing high temperature fatigue crack growth rates under various wave forms, it was proved that P92 steel has not only good high temperature properties but also improved, better high temperature fatigue properties than STS 316L.