• Title/Summary/Keyword: Fatigue crack propagation analysis

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A Study on Fatigue Life Prediction of Welded Joints Through Fatigue Test and Crack Propagation Analysis (피로실험 및 균열진전 해석을 통한 용접부의 피로수명 예측에 관한 연구)

  • Y.C. Jeon;Y.I. Kim;J.K. Kang;J.M. Han
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.3
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    • pp.93-106
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    • 2001
  • T-joint and hopper knuckle joint models are typical welded joints in ship structure, which are very susceptible to fatigue damage under service condition. Fatigue test and fracture mechanical analysis were performed on these joints to find out characteristics of fatigue behavior. Unified S-N curve was developed from the test results of these two types of joint using hot spot stress concept, and also propagation life was also estimated using Paris' crack propagation law. Residual stress effect on propagation life was considered in calculating propagation life, as was done with thermo-elasto-plastic FE analysis and residual stress intensity factor calculation. Fatigue life of similar kinds of welded joint could be predicted with this unified S-N curve and fracture mechanical analysis technique.

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Effect of a Single Applied Overload on Fatigue Crack Growth Behavior in Laser-welded Sheet Metal

  • Kwak Dai-Soon;Kim Seog-Hwan;Oh Taek-Yul
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.3
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    • pp.30-34
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    • 2006
  • We investigated fatigue crack growth behavior in laser-welded sheet metal caused by a single applied overload The fatigue specimens were made using butt jointed cold rolled sheet metal that was welded with a $CO_2$ laser, The effects of the specimen thickness and overload ratio were determined from fatigue crack propagation tests, These tests were performed in such a way that the fatigue loading was aligned parallel to the weld line while the crack propagated perpendicular to the weld line, Overload ratios of 1.0, 1.5, and 2. 0 were applied near the tip of the fatigue crack at points located 6, 4, and 2 mm from the weld line. The specimens were either 0.9 or 2.0 mm thick. The size of the plastic zone at the crack tip due to the single applied overload was also determined using finite element analysis.

The Fatigue Behavior by Variety of Crack Length of Surface Cracked Plate with Stress Concentration Part (응력집중부를 갖는 표면균열재의 균열길이 변화에 따른 피로거동)

  • 남기우;김선진
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.83-91
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    • 1995
  • Surface defects in structural members are apt to be origins of fatigue cracks growth, which may cause serious failure of whole structures. Most structure has a part where stress concentrates such as welded joints, corner parts, etc. And then, analysis on crack growth and penetration from these defects, therefore, is one of the most important subjects for the reliability of LBB design. The present paper has performed an experimental and analysis on the fatigue crack propagation by variety in crack length of surface cracked plate with stress concentration part. The crack growth behavior can be explained quantitatively by using Newman-Raju equation and the stress partitioning method proposed by ASME B&P Code Sec. XI. The stress concentration factor $K_t$ has affected on the crack growth. The crack growth after penetration depends upon the initial front side crack length.

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Life Prediction of Fatigue Crack Propagation and Nondestructive Evaluation in 5083 Aluminum Alloy (알루미늄 5083의 피로균열 진전에 따른 수명예측 및 비파괴평가)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.94-98
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    • 2001
  • fatigue life and nondestructive evaluation were examined experimentally using surface crack specimen and compact tension specimen of 5083 aluminium alloy. Acoustic emission signals emanated during failure of aluminum alloys has been the subject of numerous investigations. Possible sources of AE during deformation have been suggested as the dislocations, fracture of brittle particles and debonding of these particles from the alloy matrix. Fatigue life and penetration behavior of long surface crack can be evaluated quantitatively using K values proposed by authors. The influence of stress ratio on the frequency characteristics of AE signals were investigated.

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Fatigue Life Assessment of Ship Structures based on Crack Propagation Analysis -Simplified Prediction Method of Stress Intensity Factors- (균열전파해석에 의한 선체의 피로수명 평가법 -응력강도계수의 간이추정법-)

  • C.W. Kim;I.S. Nho;D.S. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.1
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    • pp.90-99
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    • 2002
  • The prediction of stress intensity factor(SIF) is one of the most important factors to analyse the propagation behavior of cracks in hull structural members. Up to now, however, simplified prediction method of SIF has not yet been established for the cracks experienced in large complex structures. As a first step to predict crack propagation behavior in a ship structure with very large structural redundancies, simplified SIF prediction formulas for various crack shapes were derived based on the results of the stress analysis under a non-crack condition in this study. The adequacy of the proposed method was then verified in comparison with other experimental and analysis results.

Structural Safety Assessment of Independent Spherical LNG Tank(2nd report) - Fatigue Crack Propagation Analysis Based on the LBF Theory - (독립구형 LNG 탱크의 구조안전성 평가(제2보) - LBF 이론에 의한 피로균열 진전해석 -)

  • In-Sik Nho;Yong-Yun Nam;Ho-Sup Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.4
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    • pp.74-82
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    • 1993
  • The present paper deals with the structural safety assessment techniques for independent type B spherical LNG tank against fatique crack initiation and propagation, which contains fellowing 3 steps. 1) Prediction of long term distribution of wave induced stresses and fatique crack intiation life using cumulative damage theory which were described at the 1st report. 2) Surface crack propagation analysis to verify that initial defects cannot penetrate tank plate. 3) Passing-through fatigue crack propagation analysis was performed based on LBF(Leak Before Failure ) theory.

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Crack Propagation Analysis for IMO Type-B Independent Tank with Liquefied Natural Gas Carrier (LNG 운반선에 적용된 독립형 탱크의 균열 진전 해석에 관한 연구)

  • Kim, Beom-il;Shafiqul, Islam MD
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.4
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    • pp.529-537
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    • 2021
  • Membrane-type hull and cargo holds have been designed and built for large ship. However, there is a growing interest in applying the same technology to small and medium-sized Liquefied natural gas(LNG) carriers to meet the recent increase in demand for LNG as an ecofriendly fuel and for expanding LNG bunkering infrastructure. The purpose of this study is to apply the IMO Type-B tank to small and medium-sized LNG carriers and verify the safety and suitability of the design. Fatigue crack propagation analysis was performed to install a partial second drip tray installed at the lower part of the LNG cargo tank by calculating the amount of leaked gas in the support structure supporting the cargo tank. First, a program for fatigue crack propagation analysis was developed, in which Paris' law and British Standard 7910 (BS 79110) were applied based on the International Code for the Construction of Equipment and Ships Carrying Liquefied Gases in Bulk, an international standard for LNG carriers. In addition, a surface crack propagation analysis was performed. Next, a methodology for assuming the initial through-crack size was developed to determine the size of the partial second barrier. The analysis was performed for 15 days, which is a possible return time after cracks are detected. Finally, the safety and suitability of the IMO Type-B for LNG cargo tanks required by international regulations were verified. For the accurate analysis of fatigue crack propagation, it is necessary to develop and verify the analysis procedure based on direct analysis and international regulations.

Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Pipe Weldments (A106 Gr B강 배관용접부의 잔류응력해석 및 피로균열성장특성)

  • 김철한;배동호;김복기;조선영;홍정균;이범노
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.237-240
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    • 1999
  • In this study, residual stresses of the weldment were calculated by finite element analysis(FEA) and experiment. And, the crack closure behaviour and fatigue crack growth characteristics in field of residual stress of A106 Gr B steel pipe weldment were investigated under various stress ratio. Obtained results are as follows. I) $K_{op}$ was independent of $K_{max}$, and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure. and 3) Neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated' and Actual fatigue crack growth rate can be overestimated by $K_{res}$, in tensile residual stress field.

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Analysis on the Fatigue Fracture Surface of Gas Piping Material using the X-Ray Fractography (X-선 프랙토그라피에 의한 가스배관재의 피로파면해석)

  • Lim, Man-Bae
    • Journal of the Korean Society of Safety
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    • v.17 no.1
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    • pp.18-24
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    • 2002
  • This study verified the relationship between fracture mechanics parameters(${\Delta}K,\;K_{max}$) and X-ray parameters ($(\sigma}_r,;B$) for G365 steel at elevated temperature up to $300{\circ}C$. The fatigue crack propagation test were carried out and X-ray diffraction technique according to crack length direction was applied to fatigue fractured surface. The residual stress on the fracture surface was found to increase in low ${\Delta}K$ region, reach to a maximum value at a certain value of $K_{max}$ or ${\Delta}K$ and then decrease. Residual stress was independent on stress ratio by arrangement of ${\Delta}K$ and half value breadth was independent by the arrangement of $K_{max}$. The equation of ${\sigma}_r-{\Delta}K$ was established by the experimental data. Therefore, fracture mechanics parameters could be estimated by the measurement of X-ray parameters.

The Fatigue Crack Growth Behavior of Laser Welded Sheet Metal Due to Single Overload (과대하중에 의한 레이저 용접 판재의 피로균열 전파거동)

  • 조우강;오택열;곽대순
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.854-858
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    • 2002
  • In this study, Fatigue crack growth behavior of the laser welded sheet metal due to a single overload was investigated. From Fatigue crack propagation test, it was observed that the retardation of fatigue crack growth has been more effective in the welded specimen than in the base metal. And if the distance between the welded part and the position of overload is too close the retardation of fatigue crack growth at the welded part has been decreased. From FEM analysis, it was observed the retardation has been more effective compressive residual stress than plastic zone.

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