• 제목/요약/키워드: Fatigue crack propagation analysis

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이축 정적 하중이 부가된 반복 인장 혹은 비틀림 하중하에서 균열 발생과 성장 거동 (Behavior of Fatigue Crack Initiation and Propagation under Cyclic Tensile or Torsional Loading with Superimposed Static Biaxial Load)

  • 허용학;박휘립;권일범;김진영
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1446-1455
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    • 2000
  • Fatigue crack initiation and propagation behavior under cyclic biaxial loading has been investigated using thin-walled tubular specimen with a hole. Two types of biaxial loading system, i.e. cyclic tensile loading with super-imposed static torsional load and cyclic torsional loading with superimposed static tensile load, with various values of the biaxial loading ratio, $\tau$ s/ $\sigma$ max (or $\tau$ max/ $\sigma$s) were employed. Fatigue tests show that fatigue crack near the hole initiates and propagates at 900 and 450 direction to the longitudinal direction of the specimen under cyclic tensile and torsion loading with static biaxial stress, respectively, and the static biaxial stress doesn't have any great influence on fatigue crack initiation and growth direction. Stress analysis near the hole of the specimen shows that the crack around the hole initiates along the plane of maximum tangential stress range. Fatigue crack growth rates were evaluated as functions of equivalent stress intensity factor range, strain energy density factor range and crack tip opening displacement vector, respectively. It is shown that the biaxial mode fatigue crack growth rates can be relatively consistently predicted with these cyclic parameters.

SS304와 SS316의 평면응력 파괴인성치 측정과 피로 균열 전파에 대한 실험적 연구 (Experimental Study on Plane Stress Fracture Toughness and Fatigue Crack Propagation of SS304 and SS316)

  • 이억섭;한유상;유승석
    • 대한조선학회논문집
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    • 제34권3호
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    • pp.61-69
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    • 1997
  • CT 시험편을 사용하여 평면응력 파괴인성치를 산정하는 간단하고 새로운 방법론을 제안하였다. 평면응력 조건하의 균열선단에서 발생하는 좌굴을 방지하는 판을 부착하여 SS304와 SS316의 평면응력 파괴인성치를 정확하게 결정하였다. SS304와 SS316의 피로균열 전파거동이 피로하중 주파수에 미치는 영향을 영상해석법(LAT)을 사용하여 규명하였다.

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강교 용접 결함부의 피로평가 (Fatigue Assessment of Butt Joint with Weld Defect in Steel Bridge)

  • 전귀현
    • 한국구조물진단유지관리공학회 논문집
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    • 제2권1호
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    • pp.98-107
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    • 1998
  • There are many weld defects such as surface crack, lack of fusion, and imcomplete penetration in the butt joint of the existing steel bridges. The crack-like defects may significantly reduce the fatigue life of the structure. This paper presents the procedure and the results of the fatigue assessment of the butt joints with weld defect in the existing steel girder bridge. The butt joints with imcomple penetration were instrumented with strain gages to determine the stress histogram under normal traffic. Based on the measured stress histogram the crack propagation analyses were performed for the fatigue assesment. By using the suggested procedure and methodology, one can decide the time of periodic inspection and the necessity of repair of the butt joints with serious weld defects in the existing steel bridge.

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응력비의 변화에 따른 혼합 모드 피로 균열 전파 거동 (Mixed Mode Fatigue Crack Propagation Behavior due to The Variation of Stress Ratio)

  • 송삼홍;최지훈;이정무
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.286-291
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    • 2001
  • Most cracks in the structure occur under mixed mode loadings and those propagation depend on the stress ratio very much. So, it is necessary to study the fatigue behavior under mixed mode loading as stress ratio changes. In this paper, fatigue crack propagation behavior was investigated respectively at stress ratio 0.1, 0.3, 0.5, 0.7 and we change loading application angle to $0^{\circ},\;30^{\circ},\;60^{\circ}$ to apply various loading. mode. The mode I and II stress intensity factors of CTS specimen used in this study were calculated by displacement extrapolation method using FEM(ABAQUS). Using both the study through the experiment and the theoretical study through FEM analysis, we studied the relation between crack propagation rate and stress intensity factor range at each loading mode due to the variation of stress ratio. Also, when the crack propagated under given stress condition and given loading mode condition, we studied what the dominant factors of the crack propagation rate were at each case.

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용접잔류응력장에서 피로균열의 전파에 따른 잔류응력 재분포에 대한 해석적 평가 (An Evaluation of Residual Stress Redistribution in the Welding Residual Stress Field Caused by Fatigue Crack Propagation by Finite Element Method)

  • 박응준;김응준
    • Journal of Welding and Joining
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    • 제26권6호
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    • pp.92-96
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    • 2008
  • An investigation was performed to predict residual stress redistribution for the crack propagation initially through tensile residual stress field. The analytical method, which is based on Dugdale model by finite element analysis using elastic analysis method considering the superposition principle, was proposed to estimate the redistribution of residual stress caused by crack propagation. The various aspect of distribution of residual stress caused by crack propagation was examined based on the configuration change of specimen. The analysis results show that the aspect of redistribution of residual stress caused by crack propagation depends on the width of the specimen provided that the initial distribution of residual stress is identical.

Roll 수명예측모델에 의한 열연작업롤 진단 (Work Roll Diagnosis by Roll Life Prediction Model in Hot Rolling Process)

  • 배용환;장삼규;이석희
    • 한국정밀공학회지
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    • 제10권3호
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    • pp.69-80
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    • 1993
  • It is important to prevent roll failure in hot rolling process for reducing maintenance coat and production loss. Roll material and rolling conditions such as the roll force and torque have been intensively investigated to overcome the roll failures. In this study, a computer roll life prediction system under working condition is developed and evaluated on IBM-PC level. The system is composed and fatigue estimation models which are stress analysis, crack propagation, wear and fatigue estimation. Roll damage can be predicted by calculating the stress anplification, crack depth propagation and fatigue level in the roll using this computer model. The developed system is applied to a work roll in actual hot rolling process for reliability evaluation. Roll failures can be diagnosed and the propriety of current working condition can be determined through roll life prediction simulation.

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Roll의 수명예측 model 개발

  • 배용환;장삼규;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 춘계학술대회 논문집
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    • pp.306-312
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    • 1992
  • The prevention of roll breakage in hot rolling process is improtant to reduce maintenance cost and production loss. Rolling conditions such as the roll force and torque have been intensively studied to overcome the roll breakage. in the present work, a model for life prediction of work rolls under working condition was developed and discussed. The model consists of stress analysis, crack propagation, wear and fatigue calculation model. Roll life can be predicted by stress, crack depth and fatigue damage calculated from this model. The reliability of stress analysis is backed up by the FEM analysis. From the result of simulation using by pressent model, although the fatigue damage of back up roll reachs 80% of practical limit, that of workroll was less than 40%. In edge section of workroll stress amplification is found by wear and bender effect. We can judge that workroll failures are not due to fatigue damage, crack propagation by bending stress but stress amplification by wear and bender in present working condition.

두 크랙의 간섭형태에 따른 피로크랙전파거동의 변화 (Variation of fatigue crack propagation behavior based on the shape of the interaction between two cracks)

  • 송삼홍;최병호;배준수
    • 대한기계학회논문집A
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    • 제21권7호
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    • pp.1097-1105
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    • 1997
  • Because of the existence of stress interaction field made by other defects and propagating cracks, the structure may be weakened. Therefore in this study, the crack behavior in the interaction field made by two different cracks is studied experimentally. In the experiment, vertical distance between two cracks and applied stress are varied to make different stress interacted field. In addition, the effect of plastic zone is used to examine crack propagation path and rate. Three types of crack propagation in the interacted field were found, and crack propagating path and rate of two cracks were significantly changed according to different applied stress as each crack propagates. And the results are attributed to the effect of the size and shape of the plastic zone.

Stochastic modelling fatigue crack evolution and optimum maintenance strategy for composite blades of wind turbines

  • Chen, Hua-Peng;Zhang, Chi;Huang, Tian-Li
    • Structural Engineering and Mechanics
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    • 제63권6호
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    • pp.703-712
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    • 2017
  • The composite blades of offshore wind turbines accumulate structural damage such as fatigue cracking due to harsh operation environments during their service time, leading to premature structural failures. This paper investigates various fatigue crack models for reproducing crack development in composite blades and proposes a stochastic approach to predict fatigue crack evolution and to analyse failure probability for the composite blades. Three typical fatigue models for the propagation of fatigue cracks, i.e., Miner model, Paris model and Reifsnider model, are discussed to reproduce the fatigue crack evolution in composite blades subjected to cyclical loadings. The lifetime probability of fatigue failure of the composite blades is estimated by stochastic deterioration modelling such as gamma process. Based on time-dependent reliability analysis and lifecycle cost analysis, an optimised maintenance policy is determined to make the optimal decision for the composite blades during the service time. A numerical example is employed to investigate the effectiveness of predicting fatigue crack growth, estimating the probability of fatigue failure and evaluating an optimal maintenance policy. The results from the numerical study show that the stochastic gamma process together with the proper fatigue models can provide a useful tool for remaining useful life predictions and optimum maintenance strategies of the composite blades of offshore wind turbines.

틸트 로터형 무인항공기의 손상허용 설계 (Damage Tolerant Design for the Tilt Rotor UAV)

  • 박영철;임종빈;박정선
    • 항공우주시스템공학회지
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    • 제1권2호
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    • pp.27-36
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    • 2007
  • The Damage Tolerant Design is developed to help alleviate structural failure and cracking problems in aerospace structures. Recently, the Damage Tolerant Design is required and recommended for most of aircraft design. In this paper, the damage tolerant design is applied to tilt rotor UAV. First of all, the fatigue load spectrum for the tilt rotor UAV is developed and fatigue analysis is performed for the flaperon joint which has FCL (fatigue critical location). Tilt rotor UAV has two modes: helicopter mode when UAV is taking off and landing; fixed wing mode when the tilt rotor UAV is cruising. To make fatigue load spectrum, FELIX is used for helicopter mode. TWIST is used for fixed wing mode. Fatigue analysis of flaperon joint is performed using fatigue load spectrum. E-N curve approach is used for picking crack initiation point. The LEFM(Linear Elastic Fracture Method) is considered for analyzing crack growth or propagation. Finally, including the crack initiation and propagation, the fatigue life is evaluated. Therefore the Damage Tolerant Design can be done.

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