• Title/Summary/Keyword: Fatigue crack life ratio

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Evaluation of Fatigue Strength of Weld According to Load of Piping materials for Water Supply and Drainage (상.하수도 배관재 용접부의 하중에 따른 피로강도 평가)

  • Park, Keyung-Dong;Ryu, Hyoung-Ju
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.224-225
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    • 2005
  • The lightness of components required on marine and shipbuilding industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. In this study, it was investigated about endurance and fatigue crack propagation rate of according to stress ratio of SMAW commonly using for welding structures in present. Fatigue crack propagation rate(da/dN) of low load(R=0.1) was lower than of high load(R=0.6) for piping weld. And in stage I, ${\Delta}$Kth, the threshold stress intensity factor of the weld under heavy load is higher than under small load. Fatigue life shows more improvement in the weld of stress ratio R=0.l than in the weld of stress ratio R=0.6.

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Effect of pH in 3.5% NaCl aqueous solution and ferrite grain size on corrosion fatigue fracture of dual phase steel (複合組織鋼의 부식피로파괴에 미치는 3.5% NaCl水溶液의 pH와 母相粒徑의 效果)

  • 오세욱;강호민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.867-876
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    • 1987
  • Corrosion fatigue fracture with change in the grain size of M.E.F. dual phase steel is investigated in 3.5% NaCI aqueous solution at pH 2, 4, 6, 9, and 11. Generally speaking, decrease in corrosion fatigue life is strongly dependent on decrease in pH and slightly on the grain size. For the B material with the big grain size, the fatigue life is small due to its large reduction ratio of corrosion fatigue life. The influence of grain size on the reduction ratio of corrosion fatigue life is large at pH 11-6. Whi9le at pH 4-2 the reduction ratio of corrosion fatigue life only depends on the corrosion effect. The larger grain size and the lass pH result in the greater influence on corrosion fatigue crack propagation rate. As pH decreases, the plateau portion in the crack propagation rate curves of the B material are distinct. Crack propagation rate curves become slow down at high .DELTA.K range because crack closure effect by minute corrosion products inside crack causes the oxidation corrosion action less effective for a certain period of time. In A material with small grain size, fatigue life is increased in proportion with increase of martensite intergranular which brings forth restraining the crack propagation decreases crack propagation rate. Corrosion pit which is created in the surface of specimen is found at pH 6,4 and 2 which is noticeable and the unevenness of the surface of the specimen becomes severe as pH decreases. The unevenness of corrosion fatigue fracture surface is severe as the effect of pH increases i.e. as pH decreases. In proportion with increase in the grain size and decrease in pH, the aspect of brittle fracture becomes evident.

A Study on Fatigue Crack Propagation Analysis and Fatigue Strength Evaluation for Bulk Carrier (살물선의 피로균열 전파해석과 피로강도 평가에 대한 연구)

  • 엄동석;김충희
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.112-124
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    • 1993
  • It has been reported that fatigue damage sometimes occurred at the stress concentrated and dynamic loaded structural members of bulk carrier. In this paper, studies on fatigue strength of hull structures are reviewed, and the program for evaluating fatigue strength is developed. And the fatigue crack initiation and propagation on the end part of cargo hold frame of bulk carrier were calculated by FEM stress analysis and the fatigue strength evaluation program. These method can be applied not only to the crack initiation life but also to crack propagation life for the hull structural members at the hull design stage and be effective as the guideline to prevent the crack initiation or to estimate the fatigue strength for repairing of the fatigue damaged structures of real ships.

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The Influence of Grain Size on the Fatigue Crack Propagation Behavior in the Low Carbon Steel (SM26C) (저탄소강재(SM25C)의 피로크랙 전파거동에 미치는 결정립 크기의 영향)

  • 김건호
    • Journal of Advanced Marine Engineering and Technology
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    • v.26 no.1
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    • pp.76-82
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    • 2002
  • In this study, the rotary bending fatigue test was carried out with low carbon steel(SM25C). The specimens were heat-treated in order to change the grain size, and investigated items are fatigue limit, small crack initiation, fatigue crack propagation behavior and possibility of fatigue life prediction according to the different grain size. The summarized result are as follows ; Fatigue limit of the smooth specimen was dependent upon the grain size. The fatigue crack initiation of the small grain size specimen was delayed more than that of the large grain size specimen. And the small cracks of small grain size specimen were distributed in the narrow region of the main crack circumference contrary to the large grain size specimen. The main crack was grown along the grain boundary having co-alliance with small cracks. The experiment material has quantitatively disclosed the possibility of fatigue life prediction because the fatigue crack propagation behavior is dependent upon the grain size.

The Characteristics of Fatigue Cracks Emanating from Micro Hole Defects Located Opposite Position of the Shaft Cross Section (축 단면 내 대칭 위치의 미소 원공 결함에서 발생한 피로균열 특징)

  • Song, Sam-Hong;Bae, Jun-Su;Ahn, Il-Hyuk
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.211-216
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    • 2001
  • The components with the circular cross section have the symmetric combination parts for rotating balance and the crack emanates from the symmetric combination parts. The symmetric cracks from symmetric combination parts make a decrease in the component fatigue life more than single crack. In this study, to estimate the behavior of symmetric cracks, the fatigue test was performed using rotary bending tester on the specimen with a symmetric defects in circular cross section. The material used in this study is Ni-Cr-Mo steel alloy. Under the same stress, the result from the rotary bending fatigue test turned out that the symmetric cracks made a decrease in the fatigue life by 35% more than single crack and the relation between log a and cycle ratio $N/N_f$ obtained linearly.

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Surface Crack Behavior and the Fatigue Life Prediction of Notched Specimens (표면균열의 거동과 피로수명예측에 관한 연구)

  • 서창민;이정주;정은화;박희범
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1097-1103
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    • 1988
  • This paper deals with surface crack behavior and the fatigue life prediction of notched specimens using the relation between surface crack length, a, and the cycle ratio, $N/N_{f}$. From the $a-N\;/\;N_{f}$ curves, UC(the upper limit curve), LC(the lower limit curve) and MC(the middle limit curve) were assumed and utilized to predict the fatigue life and crack growth rate. The data computed from the three assumed curves were compared with the experimental data. It has been found that in the stable crack growth region ($N/N_{f}=0.3-0.8$) fatigue life can be predicted within 20% errors. Using the characteristics of $a-N\;/\;N_{f}$ curve, it is possible to predict the $da/dN-K_{max}$ curve, the $da/dN-{\Delta}K_{{\varepsilon}_t}$ curve, and the $S-N_{f}$ curve.

The Fatigue Life and Crack Penetration Behavior of High-Strength Steel (고장력강의 피로수명과 균열관톤 거동에 관한 연구)

  • 남기우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1990-2001
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    • 1991
  • The fatigue life and crack penetration behavior of high strength steel have been studied in detail both experimentally and analytically. The fatigue crack shape of a smooth specimen is almost semicircular, while a specimen with stress concentration becomes semielliptical according to stress concentration shape. The aspect ratio of smooth specimens calculated using the Newman-Raju's formular is smaller than the value obtained from the experiment. On the other hand, the aspect ratio of the stress concentration specimen shows a good agreement with experimental results. It is found that the crack growth behavior on the back surface after the penetration is unique and can be divided into three stages ; rapid growth region, constant growth region and acceleration growth region. By using the K value suggested in this study, the particular crack growth behavior and crack shape can be estimated quantitatively.

A Study on the effect of Compressive residual stress on fatigue crack propagation behavior of the spring steel (스프링강의 피로파괴에 미치는 압축잔류응력의 영향)

  • Jin, Young-Beom;Park, Keyung-Dong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.348-352
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    • 2004
  • Recently the steel parts used for automiles and trains are required to be used under higher stress than ever before in need of the weight down. However, threr are a lot of problems with developing such of fatigue strength and fatigue life are mainly focused on by adopting residual stress. And got the following characteristics from crack growth test carried out stress ratio. Fatigue life shows more improvement in the Un-peening material. And Compressive residual stress of surface on the Shot-peening processed operate resistance force of fatigue. So we cam obtain fallowings. (1) The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent of Paris equation. (2) Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. (3) The threshold stress intensity factor range is increased with increasing compressive residual stress.

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A Study on Fatigue Crack Growth Analysis of Inclined Cracked Plate with Composite Patched Repair (경사균열을 갖는 복합재료 보강판의 피로균열 성장에 관한 연구)

  • Chung, Ki-Hyun;Yang, Won-Ho;Kim, Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.12
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    • pp.2091-2099
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    • 2001
  • Fatigue crack growth behavior of inclined cracked Al 6061-T6 thick aluminum plate(6mm) repaired with the bonded composite patch was studied. A 0°inclined crack bonded reinforced composite patch and 15°, 30°, 45°, 60°inclined crack plates were tested. The effect of patch and inclined angle were studied and compared to each other. Also we investigated to the crack propagation direction and debonding behavior during the fatigue crack growth test. In this paper. a study was con(ducted to get an fatigue life, fatigue crack growth ratio and crack growth direction. Finally, the effectiveness of composite patch on inclined cracked plate was investigated. The results demonstrated thats there was a definite variation in fatigue life and fatigue crack growth behavior depending on the inclined crack angle.

A Study on Estimation of the Probability Distribution of Fatigue Crack Growth Life for Steels (강의 피로균열전파수명의 확률분포 추정에 관한 연구)

  • 김선진;윤성환;전창환;정규연;안석환
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.40-45
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    • 2000
  • Presented are the estimation of the probability distribution of fatigue crack growth life and reliability assessment of structures by simulating material resistance to fatigue crack growth along a crack path. The material resistance is treated as a Weibull stochastic process. A non-Gaussian stochastic fields simulation method proposed by Shimozuka, et al is applied with the statistical data obtained experimentally. Test results are obtained for $\Delta$K constant amplitude load in tension with stress ratio of R=0.2 and three specimen thicknesses of 6, 12 and 18mm. This simulation method is useful to estimate the probability distribution of fatigue crack growth life and the smallest life.

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