• 제목/요약/키워드: Fatigue crack length

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COD(Crack Opening Displacement) 측정을 통한 강재의 피로균열진전속도 추정에 관한 실험적 연구 (Experimental Study on Evaluation of Fatigue Crack Growth Rate of Steel Plates using Crack Opening Displacement)

  • 김광진;김인태;류용열
    • 한국강구조학회 논문집
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    • 제22권6호
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    • pp.589-597
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    • 2010
  • 강구조물의 점검시 피로균열이 발견되는 경우에는 보수 보강 시행의 결정과 구조물의 점검주기 결정을 위한 균열의 현재 상태평가와 앞으로의 균열진행 정도에 대한 정량적인 예측이 요구된다. 피로균열에 대한 손상도 평가는 파괴역학 파라미터를 이용한 균열진전속도와 취성파단의 여부 결정이 대표적인 방법으로 파괴역학에 관한 전문적인 지식과 함께 수치해석 프로그램의 활용능력이 필요하다. 이에, 본 연구에서는 피로손상도 평가 방법에 관한 다양성을 확보하고, 파괴역학에 대한 전문적인 지식이 없는 기술자가 피로균열에 의한 강구조물의 손상도를 간편하게 평가 할 수 있는 방법을 개발하기 위한 첫 단계로, 관통균열 시험편을 이용한 균열진전시험을 실시하였다. 그리고 피로균열 표면으로부터 측정된 COD(Crack Opening Displacement)의 크기와 측정위치를 이용하여, 균열진전속도를 추정하기 위한 파라미터를 도출하고, 그 타당성을 분석하였다. 그리고 관통균열이 있는 시험편의 형상, 응력범위, 그리고 응력비에 상관없이 COD를 이용하여 피로균열진전속도를 추정할 수 있는 방법을 제시하였다.

짧은 피로균열의 랜덤하중하의 균열닫힘 및 진전거동 (Part I: 균열닫힘 거동 상세) (Crack Closure and Growth Behavior of Short Fatigue Cracks under Random Loading (Part I : Details of crack Closure Behavior))

  • 이신영;송지호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.79-84
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    • 2000
  • Crack closure and growth behavior of physically short fatigue cracks under random loading are Investigated by performing narrow- and wide-band random loading tests for various stress ratios. Artificially prepared two-dimensional, short through-thickness cracks are used. The closure behavior of short cracks under random loading is discussed, comparing with that of short cracks under constant-amplitude loading and also that of long cracks under random loading. Irrespective of random loading spectrum or block length, the crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history, contrary to the behavior of long cracks that the crack opening load under random loading is nearly the same as or slightly higher than constant-amplitude results. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks.

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선체 용접부의 균열진전 및 피로수명 예측에 관한 연구(I) (A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure(I))

  • 김경수;;서용석;장범선;김범일;권영빈
    • 대한조선학회논문집
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    • 제45권6호
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    • pp.669-678
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of initiation and propagation stages. In this study, crack growth test is carried out on large scale structure test specimens and fracture mechanical analysis is performed. The fatigue lives measured from fatigue tests are compared with DNV, Matsuoka and BS 5400 S-N curve. And to predict the crack initiation life, S-N curve, corresponding to crack length 20mm at welded joint, is developed based on hot spot stress range. Also crack propagation life is calculated using crack growth equation. Consequently, computed crack propagation life is compared with experiment results.

작은 표면균열의 성장특성에 의한 수명예측 (A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack)

  • 서창민;임창순;강용구
    • 한국해양공학회지
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    • 제3권2호
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    • pp.617-617
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

작은 표면균열의 성장특성에 의한 수명예측 (A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack)

  • 서창민;임창순;강용구
    • 한국해양공학회지
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    • 제3권2호
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    • pp.108-117
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

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무한 평면체에 존재하는 복수 표면균열의 성장에 대한 수명예측용 시뮬레이션 개발에 관한 연구 (A Program Development of Life Prediction Simulation for Multi-Surface Cracks on the Finite Plate)

  • 황남성;서창민;남승훈
    • 한국해양공학회지
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    • 제11권4호
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    • pp.61-75
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    • 1997
  • The social demand urges us to use some equipments and structures in high temperature environment. By this occasion, the necessity of studying the fatigue crack growth is an important aspect of new materials. However, the present situation is rarely to accumulate the fatigue data. Especially, 1Cr-1Mo-0.25V steel and 304 stainless steel have been increased to be used under the severe condition of high temperature. And so, the fatigue estimation of those materials is important and appropriate. Fatigue tests have been carried out to examine the crack initiation, growth behaviour for the small fatigue crack of 1Cr-1Mo-0.25V steel and 304 stainless steel at room temperature and 538^{\circ}C$. The remote measurement system which has many merits of checking and saving the image for detailed examination was applied to closely detect the crack length. Generally, the fatigue crack initiated in the form of multiple cracks and grew each other. And then it coalesced to become a major crack. The major crack governed the rest of the fatigue life. In the growing process, each peripheral cracks interact and grow for a certain period. After then, it coalesced and fractured. On the basis of the above experimental data for the small crack, a simulation program was developed to predict the residual life time and to estimate the integrity of machine elements and structures. At the same time, the simulation was extended to 1Cr-1Mo-0.25V steel. The simulation results have shown a good agreement to those of the experimental ones for both materials of 1Cr-1Mo-0.25V steel and 304 stainless steel with small cracks. The NASCRAC has applied to compare the fatigue life with the experimental results. And so, it can be said that the simulation program is valuable tools to the industrial fields.

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혼합모드(I+II)하에서 균열길이 변화에 따른 피로균열 전파 거동 (Behaviour of Fatigue Crack Propagation under Mixed Mode(I+II) with variation of Crack Length)

  • 정의효;허방수;권윤기;오택열
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.182-187
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    • 2000
  • The application of fracture mechanics have traditionally concentrated on cracks leaded by tensile stresses, and growing under an opening or mode I mechanism. However, many cases of failures occur from growth of cracks subjected to mixed mode loading. Several criteria have been proposed regarding the crack growth direction under mixed mode loadings. This paper is aimed at prediction of fatigue crack growth behaviour under mixed mode(I+II) in two dimensional branched type precrack. In this paper, the maximum tangential stress(MTS) criterion was used to predict crack growth direction. Not only experiment but also finite element analysis(FEA) was carried out. The theoretical predictions were compared with experimental results in this paper

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Al5083재 TIG용접부의 잔류응력이 피로균열전파거동에 미치는 효과 (Effect of Residual Stress in Al5083 TIG Weld Region on Fatigue Crack Propagation Behavior)

  • 이억섭;박찬영
    • 대한기계학회논문집A
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    • 제23권6호
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    • pp.943-951
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    • 1999
  • The welded structure unnecessarily remains residual stress due to the very high heating of local region and lastly cooling. The residual stress sometimes causes fracture initiation of welded structures. In this paper, distribution and magnitude of tensile and compressive residual stresses in the TIG(Tungsten Inert Gas) welded aluminum alloy such as Al5083-H112 are measured by using the hole-drilling method. Furthermore, the effects of residual stresses in the TIG welded aluminum CCT(Center Crack Tension) and SEN(Single Edge Notched) Specimens on the fatigue crack propagation behavior are analyzed. The fatigue cracks initiated at residual stresses region are influnced by tensile and compressive residual stresses. However, the effects are found to be released fast for both cases according to the cyclic loads and extension of crack length.

잔류응력이 응력세기계수와 피로균열성장율에 미치는 영향 (The Effect of Residual Stress on Stress Intensity Factor and Fatigue Crack Growth Rate)

  • 이강용;김홍기
    • 대한조선학회지
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    • 제21권1호
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    • pp.43-47
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    • 1984
  • The purpose of this paper is to investigate theoretically the effect of residual stress due to welding in stress intensity factor of a plate containing the Model I Crack in different crack size and location, and on fatigue crack growth rate. The initiation of crack is found to be possible only in the region of tensile residual stress. The most dangerous crack has the values of d/b and a/b equal to about 0.6 and 1.0, respectively, where d/b is the ratio of distance from the crack to welding bead and the width of tensile residual stress region and a/b is the ratio of crack length and tensile residual stress region. The crack perpendicular to and on the line of welding bead and with a/b equal to about 0.6 has maximum stress intensity factor. The theoretical fatigue crack growth rate under residual stress and applied stress, which is obtained from Forman's Law by stress superposition, is relatively in good agreement with Glinka's[8] experimental value. The fatigue crack growth is shown to be retarded due to residual stress distribution.

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Stochastic modelling and optimum inspection and maintenance strategy for fatigue affected steel bridge members

  • Huang, Tian-Li;Zhou, Hao;Chen, Hua-Peng;Ren, Wei-Xin
    • Smart Structures and Systems
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    • 제18권3호
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    • pp.569-584
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    • 2016
  • This paper presents a method for stochastic modelling of fatigue crack growth and optimising inspection and maintenance strategy for the structural members of steel bridges. The fatigue crack evolution is considered as a stochastic process with uncertainties, and the Gamma process is adopted to simulate the propagation of fatigue crack in steel bridge members. From the stochastic modelling for fatigue crack growth, the probability of failure caused by fatigue is predicted over the service life of steel bridge members. The remaining fatigue life of steel bridge members is determined by comparing the fatigue crack length with its predetermined threshold. Furthermore, the probability of detection is adopted to consider the uncertainties in detecting fatigue crack by using existing damage detection techniques. A multi-objective optimisation problem is proposed and solved by a genetic algorithm to determine the optimised inspection and maintenance strategy for the fatigue affected steel bridge members. The optimised strategy is achieved by minimizing the life-cycle cost, including the inspection, maintenance and failure costs, and maximizing the service life after necessary intervention. The number of intervention during the service life is also taken into account to investigate the relationship between the service life and the cost for maintenance. The results from numerical examples show that the proposed method can provide a useful approach for cost-effective inspection and maintenance strategy for fatigue affected steel bridges.