• Title/Summary/Keyword: Fatigue crack length

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An Experimental Study on the Growth Behavior of Multi-Surface-Cracks in Type 304 Stainless Steel at Elevated Temperature (고온하 304 스테인리스철의 표면규열의 성장거동에 관한 실험적 연구)

  • 서창민;신형섭;황남성;정대윤
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.63-72
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    • 1995
  • The crack which is discovered in various structures and machine elements is multi-cracks. Multi-cracks may cause serious problems because they grow individually, and coalesce into one and it leads to fracture. Fatigue tests have been carried out to study the growth and coalescence behavior of multi-surface-cracks initiated at the semicircular surface notch in type 304 stainless steel at elevated temperature. The results are as follows; When multi-surface-cracks are lying on the surface of material, the major surface crack has greater influence on the fatigue life than the subcracks. The aspect ratio of multi-surface-cracks is lower than that of single crack because of the interaction and coalescence of surface cracks. Crack growth shape turns to semiellipse from the semicircle notch. After coalescence, the surface crack length increases rapidly, and it leads to fracture. Further, the slope transition of Paris law was found in the da/dN-$\Delta$K$_1$ plots.

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Effects of Carbon Black on the Fatigue Life, Critical J-Value and Fracture Morphology and a New Estimated Equation for Natural Rubber

  • Kim, Jae-Hoon;Jeong, Hyun-Yong
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.915-923
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    • 2004
  • This study investigated the fatigue lives and mechanical properties of the carbon black filled natural rubber for the vibration-proof parts of the railway vehicle and automobile. The carbon blacks were one of the sources of crack nucleation and crack propagation in the rubber matrix, like the cementite and the maganese sulfide in iron matrix. Different kinds of carbon blacks resulted in different fatigue lives, critical J-values, and fracture morphologies. It was noticed that the critical J-value remained almost the same regardless of the length of a pre-crack. In addition, different kinds of carbon blacks generated different fracture morphologies, and microscopic and macroscopic roughnesses. The critical J-value has linear relations to the roughness, and it seemed related to the size distribution of carbon black particles. By reviewing all the experi-mental data, we found the factors that were related to the fatigue lives, and the logarithmic value of the fatigue life could be linearly expressed by the combination of the critical J-value and the macroscopic roughness. We also proposed a new estimative equation of fatigue life.

Analysis of Fatigue Crack Growth with Thickness Ratio in Weldments (두께比를 考廬한 鎔接部의 疲勞龜裂傳播 解釋)

  • 차용훈;방한서;김덕중
    • Journal of Welding and Joining
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    • v.14 no.5
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    • pp.69-77
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    • 1996
  • This study aims to analyze the S. I. F. K value upon Mode I cracks in a finite-width plate of varying thickness, which is expressed in terms of width ratio ($\omega$), thickness ratio ($\beta$) and non-dimensional crack length (λ) by using the 2-dimensional finite element method. Then, by comparing the effectiveness of the results obtained by the two finite element methods, it is seen that the 2-dimensional finite element method can be used in order to analyse the S. I. F. K values upon a various thickness model. A model is developed in order to analyze the effects of initial residual stress upon the fatigue crack growth behavior in various thickness welded specimens. In this model, crack growth rate da/dN appears to be come small as the thickness ratio with the same ΔK is increased. Also, in the initial step, as ΔK is increased with crack growth rate is decreased and then increased because the repeated compressive residual stress retards crack growth rate.

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A Study on the Fatigue Behavior of ARALL and Manufacturing of ARALL Materials (ARALL재의 개발과 이의 파괴거동에 관한 연구)

  • 손세원;이두성;장정원;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.908-912
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    • 1996
  • FRMLs consist of thin sheets of high strength metal, which are laminated using a structural adhesive and high strength fibers. ARALL(Aramid-fiber Reinforced Aluminum alloy Laminates) of FRMLs is a new class of hybrid material. HERALL(Heracron Reinforced Aluminum Laminate) i.e. domestic ARALL is made of homemade aramid fibers, adhesives and adhesive technique. Domestic aramid fiber is Heracron manufactured by KOLON and domestic adhesive is epoxy resin manufactured by Han Kuk Fiber. In this study, Fatigue crack propagation behavior was examined in a 2024-T3 aluminum alloy/aramid-fiber epoxy 3/2 laminated composites, HERALL and ARAL $L^{ⓡ}$-2 LAMINATE comparing with 2024-T3 aluminum alloy. The extrinsic toughening mechanisms in HERALL and ARALL were examined, the crack bridging behavior of fibers was analyzed by new algorithm, which measures crack bridging stress, and the crack bridging zone length was measured.

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Micro-Surface-Cracks Behavior of 304 Stainless Steel Under Creep-Fatigue Interaction at Elevated Temperature (고온하 304 스테인리스강의 크리프-피로상호작용하의 미소표면균열에 관한 파괴거동)

  • 서창민;이상돈;조일현
    • Journal of Ocean Engineering and Technology
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    • v.2 no.2
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    • pp.104-111
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    • 1988
  • This paper deals with the micro-surface-cracks behavior on the unnotched smooth specimens of Type 304 stainless steel at $593^{\circ}C$ in air under creep and creep-fatigue conditions that have 10 mim and 1 min load holding times respectively. The behaviors of the micro-surface-cracks have been visualized by means of surface replica method and optical micro-photography. The quantitative characteristics of initiation, growth and coalescence of micro-surface-cracks have been investigated by observing and measuring the crack growth behaviors. some of the important results are as follows: Main crack initiates at grain boundary in the early stage(10 to 20%)of its life time and grows through coalescence and finally leads to fracture. The distribution of micro-surface-crack length, 2a, can be plotted against the composite Weibull distribution. The growth rate of the main crack can be plotted against the stress intensity factor, crack tip opering displacement and J integral.

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Comparison of Threshold Stress Intensity Factor and Fatigue Limit for Micro-crack of Offshore Structural Steel F690

  • Gu, Kyoung-Hee;Lee, Gum-Hwa;Lee, Weon-Gu;Oh, Chang-Seok;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.2_1
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    • pp.141-148
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    • 2022
  • In this paper, the evaluation equations proposed by Tange et al. and Ando et al. were used to evaluate the threshold stress intensity factor ∆KRth(s) and fatigue limit ∆𝜎Rwc, according to the small crack of offshore structural steel F690. Despite the differences in concept and shape of the two equations, the ∆KRth(s) and ∆𝜎Rwc proved completely consistent. It is possible to use these equations to evaluate the dependence of the crack length on the ∆KRth(s) and ∆𝜎Rwc of structures made of all steel grades. With these equations, the characteristics of microcracks can be quantitatively evaluated, and the safety and reliability of the structure can be secured.

Behavior of the Crack Initiation, Transition and Fatigue Crack Growth of Rail Steel (레일강의 균열발생·천이 및 피로균열진전거동)

  • Lee, Jong Sun;Kang, Ki Weon;Choi, Rin;Kim, Jung Kyu
    • Journal of Korean Society of Steel Construction
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    • v.11 no.1 s.38
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    • pp.33-42
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    • 1999
  • In the present study, crack initiation criteria, static failure and tensile mode fatigue behavior for a rail steel are evaluated to assure the railway vehicle's safety. The transverse fissure, which is the most critical damage in the rail, is initiated by the maximum shear stress and its location is subsurface. In addition, the possibility of transition from the shear mode to the mixed mode increases with increasing the length of subsurface crack. Because of the brittleness by the welding, the fracture toughness of the welded part is lower than of the base metal. For low ${\Delta}K$, the stage II fatigue crack growth rates of the welded part is slower than of the base metal but, for high ${\Delta}K$, this different behavior for fatigue crack growth rate is nearly diminished. These trends are more remarkable for low stress ratio, R=0.1. It is believed that this behavior is caused by the change of the microstructure which that of the welded part is coarser than of base metal.

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Fatigue Behavior of Alumina Ceramics under the Repeated Dynamic Loading (반복 동적하중에 의한 알루미나 세라믹스의 피로거동)

  • 이규형;박성은;이홍림
    • Journal of the Korean Ceramic Society
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    • v.35 no.8
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    • pp.850-856
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    • 1998
  • The dynaamic fatigue behavior of alumina ceramics was observed at room temperature using four-point bending method. Dynamic fatigue fracture strength was observed as function of down speed and notch length. The crack growth exponent of the specimens was calculated from the fracture strength and lifetime in dynamic fatigue test. After loading the stresses in the range of 0% to 105% compared with the average in-ert strength the value of residual fracture strength was measured for unnotched and 0.5mm notched speci-mens at the 0.001 and 0.0005 mm/min down speed respectively. After the 95% stress of the average inert strength was applied repeatedly the value of rsidual fracture strength was measured for 0.5mm notched specimens at the 0.001 and 0.0005 mm/min down speed respectively. The material constant A was found to be almost the same and not to depend on the loading mode or the down speed for unnotched and notched specimen. The value of fracture strength with time calculated from the constants n and A was in good agreement with the measured value.

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A Statistical Study on the Fatigue Behaviors of Nitro-Carburized SCM415 (침탄질화 처리된 SCM415재의 피로거동에 대한 통계적 연구)

  • Song, Sam-Hong;Lee, Sang-Hoon;Lim, Se-Hyuck
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.128-133
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    • 1997
  • Due to their high strength and good wear resistance, nitro-carburizing materials have been used for many machine components. However, the nitro-carburizing materials are found to have one disadvantage ; that is, their strength and fatigue life show larger scatter than those of non-heated metals. In this paper, therfore, the statistical chracteristics of non-heated and nitro-carburized specimens for SCM415 are investi- gated under two different of stress levels 1.15 .sigma. /sub .omega. / .leq. / .sigma. / sub .alpha. / .leq. / 1.25 .sigma. /sub .omega. /. Seven specimens at each stress level are tested by using rotating bending fatigue tester. The relation between a crack length and fatigue cycles can be arranged for Weibull distribution, and S-N curve using 95% reliability function is obtalined for nitro-carburized specimen.

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The Analysis of Fatigue Behavior Using the Delamination Growth Rate(dAD/da) and Fiber Bridging Effect Factor(FBE) in Al/GERP Laminates (층간분리성장률(dAD/da)과 섬유가교효과인자(FBE)를 이용한 Al/GFRP 적층재의 피로거동 해석)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.317-326
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    • 2003
  • The influence of cyclic bending moment on the delamination and the fatigue crack propagation behavior in Al/GFRP laminate such as the wing section was investigated. The main objective of this study was to evaluate the relationship between crack profile and delamination behavior. And a propose parameter on the delamination growth rate(d $A_{D}$/da) of Al/GFRP laminates with a saw-cut using relationship between delamination area( $A_{D}$) and cycles(N), crack length(a), stress intensity factor range($\Delta$K). Also, the fiber bridging effect factor( $F_{BE}$ ) was propose that the fiber bridging modification factor($\beta$$_{fb}$ ) to evaluate using the delamination growth rate(d $A_{D}$/da). The shape and size of the delamination zone formed along the fatigue crack between aluminum alloy sheet. Class fiber-adhesive layer were measured by an ultrasonic C-scan image. The shape of delamination zone turns out to be semi-elliptic with the contour decreased non-linearly toward the crack tip. It represents that relationship between crack length and delamination growth rate(d $A_{D}$/da) were interdependent by reciprocal action, therefore it's applicable present a model for the delamination growth rate(dA/sib D//da) in Al/GFRP laminates.minates.s.