• Title/Summary/Keyword: Fatigue Monitoring System

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Characteristics of Vibration Condition Indicator with Gear Tooth Damage (기어 손상에 따른 진동 상태표시기 특성 평가)

  • Lee, Dong-Hyung;Lee, Woong-Yong;Moon, Kyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.611-617
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    • 2015
  • In the development of a vibration-based condition monitoring system in gearbox, one of the most important research topics is a quantitative analysis and test of the effect of gear damage on vibration of gearbox. This paper presents the evaluation result of vibration condition indicator according to the gear tooth damage through the vibration test of gearbox. The dynamic load test was performed with high speed railway (KTX)'s gearbox. The vibration of gearbox was measured according to a rotational speed change with the common gear fault modes, such as pitting and tooth breakage. The characteristics and the possibility of applying of vibration condition indicator on condition monitoring system were analyzed. As a result, the value of most condition indicator is gradually increased with the severity of gear faults. The NA6 indicator shows a low variation with the rotational speed change and high sensitivity in accordance with the gear fault.

Introduction of the Structural Health Monitoring System with Fiber Optic Sensor & USN for Subway Station (광섬유센서 및 USN 기술의 지하역사 구조건전성 감시시스템 적용방안 연구)

  • Shin, Jeong-Ryol;Ahn, Tae-Ki;Lee, Woo-Dong;Han, Seok-Yoon
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.224-231
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    • 2008
  • A subway or an underground railway is one of the representative public transportations which lots of people take everyday. Then, subway station, which is also one of the very important public civil infrastructures, generally services for a long period of time. During the service time of stations, they are easily damaged from environmental corrosion, material aging, fatigue, and the coupling effects with long-term loads and extreme loads. Recently, civil construction work on the places near station often creates lots of damages to the station. As these damages accumulate, the performance of station degenerates due to the above factors. They would inevitably reduce the resisting capacity of station against the disaster; even they bring into the collapse of stations with the structural failure under long-term loads and extreme loads. And, if disaster such as earthquake, fire, etc. happens, it causes huge property damage and threatens the human lives. Because of these above reasons, the structural health monitoring system need to be developed for ensuring the safety of station. In this paper, the development directions of the structural health monitoring system with fiber optic sensor and USN for subway station are briefly described.

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Assessment of whipping and springing on a large container vessel

  • Barhoumi, Mondher;Storhaug, Gaute
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.442-458
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    • 2014
  • Wave induced vibrations increase the fatigue and extreme loading, but this is normally neglected in design. The industry view on this is changing. Wave induced vibrations are often divided into springing and whipping, and their relative contribution to fatigue and extreme loading varies depending on ship design. When it comes to displacement vessels, the contribution from whipping on fatigue and extreme loading is particularly high for certain container vessels. A large modern design container vessel with high bow flare angle and high service speed has been considered. The container vessel was equipped with a hull monitoring system from a recognized supplier of HMON systems. The vessel has been operating between Asia and Europe for a few years and valuable data has been collected. Also model tests have been carried out of this vessel to investigate fatigue and extreme loading, but model tests are often limited to head seas. For the full scale measurements, the correlation between stress data and wind data has been investigated. The wave and vibration damage are shown versus heading and Beaufort strength to indicate general trends. The wind data has also been compared to North Atlantic design environment. Even though it has been shown that the encountered wind data has been much less severe than in North Atlantic, the extreme loading defined by IACS URS11 is significantly exceeded when whipping is included. If whipping may contribute to collapse, then proper seamanship may be useful in order to limit the extreme loading. The vibration damage is also observed to be high from head to beam seas, and even present in stern seas, but fatigue damage in general is low on this East Asia to Europe trade.

Study of Smart Vehicle Seat for Real-time Driver Posture Monitoring (운전자 자세 실시간 모니터링이 가능한 스마트 자동차 시트 연구)

  • Shim, Kwangmin;Seo, Jung Hwan
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.1
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    • pp.52-61
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    • 2020
  • In recent years, the increasing interest in health-care requires the industrial products to be well-designed ergonomically. In the commercial vehicle industry, several researchers have demonstrated the driver's posture has great effect on the orthopedic desease such as fatigue, back pain, scoliosis, and so on. However, the existing sensor systems developed for measuring the driver posture in real time have suffered from inaccuracy and low reliability issues. Here, we suggest our smart vehicle seat system capable of real-time driver posture monitoring by using the air bag sensor package with high sensitivity and reliability. The ergonomic numerical model which can evaluate a driver's posture has been developed on the basis of the human body segmentation method followed by simulation-based validation. Our experimental analysis of obtained pressure distribution of a vehicle seat under the different driver's postures revealed our smart vehicle system successfully achieved the driver's real-time posture data in great agreement with our numerical model.

Development of On-line Life Monitoring System Software for High-temperature Components of Power Boilers (보일러 고온요소의 수명 감시시스템 소프트웨어 개발)

  • 윤필기;정동관;윤기봉
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1999.05a
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    • pp.171-176
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    • 1999
  • Nondestructive inspection and accompanying life analysis based on fracture mechanics were the major conventional methods for evaluating remaining life of critical high temperature components in power plants. By using these conventional methods, it has been difficult to perform in-service inspection for life prediction. Also, quantitative damage evaluation due to unexpected abrupt changes in operating temperature was almost impossible. Thus, many efforts have been made for evaluating remaining life during operation of the plants and predicting real-time life usage values based on the shape of structures, operating history, and material properties. In this study, a core software for on-line life monitoring system which carries out real-time life evaluation of a critical component in power boiler(high temperature steam headers) is developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperature/stress transfer Green functions derived for the specific headers and by counting transient cycles. The major benefits of the developed software lie in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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Top-Down Crack Modeling of Asphalt Concrete based on a Viscoelastic Fracture Mechanics

  • Kuai, Hai Dong;Lee, Hyn-Jong;Zi, Goang-Seup;Mun, Sung-Ho
    • 한국도로학회:학술대회논문집
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    • 2008.10a
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    • pp.93-102
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    • 2008
  • An energy based crack growth model is developed in this study to simulate the propagation of top-down cracking in asphalt pavements. A viscoelastic fracture mechanics approach, generalized J integral, is employed to model the crack growth of asphalt concrete. Laboratory fatigue crack propagation tests for three different asphalt mixtures are performed at various load levels, frequencies and temperatures. Disk-shaped specimens with a proper loading fixture and crack growth monitoring system are selected for the tests. It is observed from the tests that the crack propagation model based on the generalized J integral is independent of load levels and frequencies, while the traditional Paris' law model based on stress intensity factor is dependent of loading frequencies. However, both models are unable to take care of the temperature dependence of the mixtures. The fatigue crack propagation model proposed in this study has a good agreement between experimental and predicted crack growth lives, which implies that the energy based J integral could be a better parameter to describe fatigue crack propagation of viscoelastic materials such as asphalt mixtures.

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Implementation of Driver Fatigue Monitoring System (운전자 졸음 인식 시스템 구현)

  • Choi, Jin-Mo;Song, Hyok;Park, Sang-Hyun;Lee, Chul-Dong
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.37 no.8C
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    • pp.711-720
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    • 2012
  • In this paper, we introduce the implementation of driver fatigue monitering system and its result. Input video device is selected commercially available web-cam camera. Haar transform is used to face detection and adopted illumination normalization is used for arbitrary illumination conditions. Facial image through illumination normalization is extracted using Haar face features easily. Eye candidate area through illumination normalization can be reduced by anthropometric measurement and eye detection is performed by PCA and Circle Mask mixture model. This methods achieve robust eye detection on arbitrary illumination changing conditions. Drowsiness state is determined by the level on illumination normalize eye images by a simple calculation. Our system alarms and operates seatbelt on vibration through controller area network(CAN) when the driver's doze level is detected. Our algorithm is implemented with low computation complexity and high recognition rate. We achieve 97% of correct detection rate through in-car environment experiments.

Remaining useful life prediction for PMSM under radial load using particle filter

  • Lee, Younghun;Kim, Inhwan;Choi, Sikgyoung;Oh, Jaewook;Kim, Namsu
    • Smart Structures and Systems
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    • v.29 no.6
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    • pp.799-805
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    • 2022
  • Permanent magnet synchronous motors (PMSMs) are widely used in systems requiring high control precision, efficiency, and reliability. Predicting the remaining useful life (RUL) with health monitoring of PMSMs prevents catastrophic failure and ensures reliable operation of system. In this study, a model-based method for predicting the RUL of PMSMs using phase current and vibration signals is proposed. The proposed method includes feature selection and RUL prediction based on a particle filter with a degradation model. The Paris-Erdogan model describing micro fatigue crack propagation is used as the degradation model. An experimental set-up to conduct accelerated life test, capable of monitoring various signals was designed in this study. Phase current and vibration data obtained from an accelerated life test of the PMSMs were used to verify the proposed approach. Features extracted from the data were clustered based on monotonicity and correlation clustering, respectively. The results identify the effectiveness of using the current data in predicting the RUL of PMSMs.

Development of On-Line Life Monitoring System for high-Temperature Header of Fossile Powder Plant Boiler (화력발전소 보일러 고온헤더의 실시간 수명 감시시스템 개발)

  • 윤필기;정동관;윤기봉
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.605-611
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    • 1999
  • Conventional methods for assessing remaining life of critical high temperature components in fossil power plants rely on nondestructive inspection practices and accompanying life analysis based on fracture mechanics By using these conventional methods. It has been difficult to perform uninterrupted in-service inspection for life prediction. Thus, efforts have been made for developing on-line remaining life monitoring systems employing information on the shape of structures, operating variables and material properties. In thus study, a software for on-line life monitoring system which performs real-time life evaluation of a high temperature system headers was developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperatures/stress transfer Green functions derived in advance for the specific headers. The major benefits of the developed software life in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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Development of Leak and Vibration Monitoring System for High Pressure Steam Pipe by Using a Camera (카메라를 이용한 고압 증기 배관 누설/진동 감시시스템 개발)

  • Jeon, Hyeong-Seop;Suh, Jang-Su;Chae, Gyung-Sun;Son, Ki-Sung;Kim, Se-Oh;Lee, Nam-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.6
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    • pp.496-503
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    • 2016
  • Leakages at plant structures of power and petrochemistry plants have led to casualties and economic losses. These leakages are caused by fatigue failure of pipelines and their wall thickness. Vibration measurement methods for plant pipelines mainly use acceleration and laser sensors. These sensors are difficult to install and operate and thus lead to an increase in operational cost especially for wide area surveillance. Recently, measurements of leak and vibration displacements using cameras have attracted the interest of many researchers. This method has advantages such as simple installation, long distance monitoring, and wide area surveillance. Therefore, in this paper, we have developed a system that can measure the leakage and vibrational displacement by using a camera. Furthermore, the developed system was verified with experimental data.