• Title/Summary/Keyword: Fatigue Damage Evaluation

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Development of a structural integrity evaluation program for elevated temperature service according to ASME code

  • Kim, Nak Hyun;Kim, Jong Bum;Kim, Sung Kyun
    • Nuclear Engineering and Technology
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    • v.53 no.7
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    • pp.2407-2417
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    • 2021
  • A structural integrity evaluation program (STEP) was developed for the high temperature reactor design evaluation according to the ASME Boiler and Pressure Vessel Code (ASME B&PV), Section III, Rules for Construction of Nuclear Facility Components, Division 5, High Temperature Reactors, Subsection HB. The program computerized HBB-3200 (the design by analysis procedures for primary stress intensities in high temperature services) and Appendix T (HBB-T) (the evaluation procedures for strain, creep and fatigue in high temperature services). For evaluation, the material properties and isochronous curves presented in Section II, Part D and HBB-T were computerized for the candidate materials for high temperature reactors. The program computerized the evaluation procedures and the constants for the weldment. The program can generate stress/temperature time histories of various loads and superimpose them for creep damage evaluation. The program increases the efficiency of high temperature reactor design and eliminates human errors due to hand calculations. Comparisons that verified the evaluation results that used the STEP and the direct calculations that used the Excel confirmed that the STEP can perform complex evaluations in an efficient and reliable way. In particular, fatigue and creep damage assessment results are provided to validate the operating conditions with multiple types of cycles.

Fatigue Life Evaluation of Fiber Reinforced Composite Rotor Blades Considering Impact Damages (충격손상을 고려한 섬유강화 복합재 로터 블레이드의 피로수명 평가)

  • Kee, Young-Jung;Park, Jae-Hun;Kim, Sung-Man;Kim, Gi-Hun
    • Journal of Aerospace System Engineering
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    • v.14 no.spc
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    • pp.22-30
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    • 2020
  • Composite rotor blades for rotorcraft have an intrinsic vulnerability to foreign object impact from its inherent structural characteristics of insufficient strength in the thickness direction, which may easily lead to internal structure damage. Therefore, defects and strength reducing effects caused by foreign object impact should be considered in fatigue evaluation of composite blades. For this purpose, the flaw tolerant safe-life and fail-safe concepts were adopted in fatigue evaluation since 1980s, and recently those concepts have been replaced by the damage tolerance concept. In this paper, the relevant standards for fatigue evaluation are analyzed focusing on fiber reinforced composite rotor blades used in rotorcraft. In addition, fatigue evaluation procedure of composite blades considering impact damages is proposed by reviewing the practices implemented through domestic development projects.

A Study on Fatigue Crack Propagation Analysis and Fatigue Strength Evaluation for Bulk Carrier (살물선의 피로균열 전파해석과 피로강도 평가에 대한 연구)

  • 엄동석;김충희
    • Journal of Welding and Joining
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    • v.11 no.4
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    • pp.112-124
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    • 1993
  • It has been reported that fatigue damage sometimes occurred at the stress concentrated and dynamic loaded structural members of bulk carrier. In this paper, studies on fatigue strength of hull structures are reviewed, and the program for evaluating fatigue strength is developed. And the fatigue crack initiation and propagation on the end part of cargo hold frame of bulk carrier were calculated by FEM stress analysis and the fatigue strength evaluation program. These method can be applied not only to the crack initiation life but also to crack propagation life for the hull structural members at the hull design stage and be effective as the guideline to prevent the crack initiation or to estimate the fatigue strength for repairing of the fatigue damaged structures of real ships.

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Assessment of casting parts fatigue life for 3MW offshore wind turbine (3MW 해상풍력발전기 주물품의 내구수명 평가)

  • Roh, Gitae;Kang, Wonhyoung;Lee, Seongchan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.189.2-189.2
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    • 2010
  • The purpose of this study is fatigue damage assessment for large sized casting parts (hub and mainframe) of the 3MW offshore wind turbine by computer simulation. Hub and mainframe durability assessment is necessary because wind turbine have to guarantee for 20 years. Fatigue life evaluation must be considered all of fatigue load conditions as the components are wind load transmission path. Palmgren-Miner linear damage accumulation hypothesis is applied for fatigue life estimation with stress-life approach. S-N curve for the spheroid graphite cast iron EN-GJS-400-18-LT is derived according to durability guidelines. Reduction factors were applied for survival probability, surface roughness, material quality and partial safety factor according to Germanischer Lloyd rules. To calculate fatigue damage, stress tensors, extracted from the unity load calculation from ANSYS is multiplied with time track of fatigue loads extracted from GH bladed. Damage accumulation is performed with all of fatigue load conditions at each finite element nodes. In this study maximum nodal damage value is under 1.0. casted parts are safe. This research was financially supported by the Ministry of Knowledge Economy(MKE), Korea Institute for Advancement of Technology(KIAT) and Honam Leading Industry Office through the Leading Industry Development for Economic Region.

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Evaluation of Surface Fatigue Degradation Using Acoustic Nonlinearity of Surface Wave (표면파의 음향비선형 특성을 이용한 표면 피로열화 평가)

  • Lee, Jae-Ik;Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.5
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    • pp.415-420
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    • 2009
  • This paper reports the results of a case study for the evaluation of surface damage by using acoustic nonlinearity of surface wave. In this study, the experimental system was constructed to measure the acoustic nonlinear parameter of surface wave in an Aluminum 6061 T6 specimen of which surface was damaged by the three point bending fatigue test, and magnitudes of nonlinear parameter measured before and after the fatigue test were compared. Especially, since the surface fatigue damage by the three point bending is concentrated at the central position of loading, the change in the nonlinear parameter around this position was monitored. Experimental results showed that the measured nonlinear parameter at the outside of this position after the fatigue test was almost same as the initial value before the fatigue test, since the fatigue damage at this position was little. However, clear increase in the nonlinear parameter was noticed after the fatigue test at the central position of specimen where the surface fatigue damage is expected to be concentrated.

Evaluation of Fretting Fatigue Behavior for Railway Axle Material (철도 차축재료의 프레팅 피로거동 평가)

  • Choi, Sung-Jong;Kwon, Jong-Wan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.139-145
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    • 2007
  • Fretting is a kind of surface damage mechanism observed in mechanically jointed components and structures. The initial crack under fretting damage occurs at lower stress amplitude and lower cycles of cyclic loading than that under plain fatigue condition. This can be observed in automobile and railway vehicle, fossil and nuclear power plant, aircraft etc. In the present study, railway axle material RSA1 used for evaluation of fretting fatigue life. Plain and fretting fatigue tests were carried out using rotary bending fatigue tester with proving ring and bridge type contact pad. Through these experiments, it is found that the fretting fatigue limit decreased about 37% compared to the plain fatigue limit. In fretting fatigue, the wear debris is observed on the contact surface, and oblique cracks at an earlier stage are initiated in contact area. These results can be used as useful data in a structural integrity evaluation of railway axle.

Fatigue Life Evaluation of an Actual Structure under the Irregular Loading using an Acceleration Test (가속시험을 통한 불규칙하중을 받는 실구조물의 피로수명평가)

  • 김형익;배봉국;박재실;석창성;모진용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.166-169
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    • 2004
  • A fatigue test was used to evaluate the fatigue life of an actual structure. The loaded state and the constraint condition of an actual structure must be same as the specimen in order to apply the test results to an actual structure by the specimen. The loaded state and constraint conditions can't be same as the specimen in the actual structure which is complicated. In order to reduce these differences, an actual structure test with a lot of frequencies is need to get a fatigue life curve. Therefore, ten sets of accelerated test units which attached unbalanced mass were composed in this study. Acceleration history about the vibration of an actual structure was acquired. Rainflow counting was used on acceleration history, and the life curve return formula was assumed. The return formula that damage satisfied `1' was acquired in a feedback process by the Miner's rule, which was the linear cumulative damage theory. A conservative fatigue life curve was determined with a return formula to have been presumed by each set. The fatigue life of regular rpm condition was calculated by these conservative fatigue life curves.

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The fatigue analysis using cumulative damage rule (Miner's rule) for the welding areas of carbody structure (누적손상법(Miner's rule)을 이용한 철도차량 차체 용접부의 피로평가)

  • Kim, Kwang-Woo;Park, Geun-Soo;Park, Hyung-Soon
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.30-34
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    • 2007
  • Structural integrity of railway vehicles should last for a long period against various and continuous fatigue loadings, and the carbody structures of railway vehicle are manufactured by applying multiform welding types for each material. Since the most of cracks are occurred and proceeded at the vicinity of welding area during the lifetime of carbody structure, the fatigue strength evaluation for welding area of carbody structure should have been carried out. Rotem Company has evaluated lifetime and fatigue strength of carbody structure according to the fatigue analysis based on the international standard and/or inner-official regulation. This study introduces the fatigue analysis method that we have evaluated and calculated the damages for the welding areas of carbody structure under various fatigue loading conditions using cumulative fatigue damage rule(Miner's rule) to verify whether the cumulative damage does exceed unity. This study contains the fatigue test of specimens to derive stress-life relations(S-N curve), sub-modeling analysis and the calculation of cumulative damages under fatigue loading. The fatigue analysis verifies the welding area shall be capable of withstanding under fatigue loading, identifies how critical area shall be selected and presents the principles to be used for design verification.

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Evaluation of thermal striping damage for a tee-junction of LMR secondary piping”

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Bong Yoo;Yoon, Sam-Son
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.837-843
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    • 1998
  • This paper presents the thermomechanical and fracture mechanics evaluation procedure of thermal striping damage on the secondary piping of LMFR using Green's function method and standard FEM. The thermohydraulic loading conditions used in the present analysis are simplified sinusoidal thermal loads and the random type data thermal load. The thermomechainical fatigue damage was evaluated according to ASME code subsectionNH. The analysis results of fatigue for the sinusoidal and random load cases show that fatigue failure would occur at a geometrically discontinuous location during 90,000 hours of operation The fracture mechanics analysis showed that the crack would be initiated at an early stage of the operation. The fatigue crack was evaluated to propagate up to 5 ㎜ along the thickness direction during the first 944 and 1083 hours of operation for the sinusoidal and the random loading cases, respectively.

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Bi-modal spectral method for evaluation of along-wind induced fatigue damage

  • Gomathinayagam, S.;Harikrishna, P.;Abraham, A.;Lakshmanan, N.
    • Wind and Structures
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    • v.9 no.4
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    • pp.255-270
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    • 2006
  • Several analytical procedures available in literature, for the evaluation of wind induced fatigue damage of structures, either assume the wide band random stress variations as narrow band random process or use correction factors along with narrow band assumption. This paper compares the correction factors obtained using the Rainflow Cycle (RFC) counting of the measured stress time histories on a lamp mast and a lattice tower, with those evaluated using different frequency domain methods available in literature. A Bi-modal spectral method has been formulated by idealising the single spectral moment method into two modes of background and resonant components, as considered in the gust response factor, for the evaluation of fatigue of slender structures subjected to "along-wind vibrations". A closed form approximation for the effective frequency of the background component has been developed. The simplicity and the accuracy of the new method have been illustrated through a case study by simulating stress time histories at the base of an urban light pole for different mean wind speeds. The correction factors obtained by the Bi-modal spectral method have been compared with those obtained from the simulated stress time histories using RFC counting method. The developed Bi-modal method is observed to be a simple and easy to use alternative to detailed time and frequency domain fatigue analyses without considerable computational and experimental efforts.