• Title/Summary/Keyword: Fatigue Crack Growth Resistance

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구조용 중탄소강 SM45C의 열처리에 따른 기계적 성질변화 (Heat treatment effect on Mechanical property in SM45C (AISI1045) steel)

  • 전상조;이임균;김송희
    • 산업기술연구
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    • 제6권
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    • pp.33-38
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    • 1986
  • The aim of this study is to find out the relationships between the microstructures of SM45C(AISI1045) steel and fatigue crack propagation behaviour. Three microstructures such as (i) as received (fully annealed). (ii) water quenched and tempered, and (iii) oil quenched and tempered were used for fundamental mechanical testing and fatigue crack proagation test. The microstructures of (ii) and (iii) showed superior in tensile strength to (i). Resistance against fatigue crack propagation was higher in structure (i), while tensile properties were better in structures (ii) and (iii). It is believed due to that the enhancement of roughness of fracture surface obsered in structure (i) increases ${\Delta}Kth$ and lowers fatigue crack growth rate. However it does not necessarily mean the quenched and tempered structures (ii) and (iii) are undesirable for the engineering component because fatigue limit in low cycle test appears usually higher in the microstructures of higher strength.

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알루미늄합금판재(Al5083)의 피로특성에 미치는 냉간압건량과 안정화처리의 영향 (Effect of cold working and stabilizing treatment on the fatigue properties of aluminum alloy 5083)

  • 이재순;오택열;박경순
    • 오토저널
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    • 제5권2호
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    • pp.31-40
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    • 1983
  • A study was made of the effect of cold working and stabilizing temperature on the fatigue properties of Aluminum alloy 5083. The amount of cold working ranged from 14% to 35% and stabilizing temperature was 120.deg. C-160.deg. C. Rotary bending fatigue test was carried out, and it was found that 1) E specimen that had been cold worked by the cold reduction of 35% and stabilized at 160.deg. C for 2 hours was showed the most excellent fatigue limit and endurance ratio and, 2) By the results of the between crack propagation behavior and stress intensity factor, E specimen was showed the better resistance to fatigue crack growth than others.

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용접(鎔接) 강부재(鋼部材)의 피로균열성장(疲勞龜裂成長)에 대한 잔류응력특성(殘留應力特性)에 관한 연구(硏究) (Experimental Investigation of the Residual Stress on Fatigue Crack Growth of Welded Steel Members)

  • 장동일;김두환
    • 대한토목학회논문집
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    • 제7권2호
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    • pp.99-106
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    • 1987
  • 용접(鎔接) 강구조물(鋼構造物)의 피로균열성장거동(疲勞龜裂成長擧動)에 관(關)한 용접잔류응력(鎔擬殘留應力)의 거동(擧動)을 파악(把握)키 위하여 열처리(熱處理)를 실시(實施)하고 피로균열성장(疲勞龜裂成長) 및 검토(檢討)한 결과(結果) 용접부(鎔接部)는 경화(硬化)되어 늑성(勒性)이 감소(減少)되므로 소재부(素材部)보다 피로균열성장율(疲勞龜裂成長率)이 높았으며 이를 열처리(熱處理)한 결과(結果) 경도(硬度)나 저항력(抵抗力)이 증가(增加)되어 개선(改善)되었으며 $650^{\circ}C$ 정도(程度)에서 가장 이상적(理想的) 이었다. Elber 식(式)은 Paris-Erdogan 식(式)에 비(比)해 균열(龜裂)닫힘현상(現狀)을 고려(考廬)하므로 더 낮은 균열성장율(龜裂成長率)을 가지며 각(各) 열처리(熱處理)에 의한 곡선(曲線)들이 서로 비슷하므로 잔류응력(殘留應力)의 효과(効果)를 고려(考慮)할 수 없었다. 균열(龜裂)길이에 따른 개구하중(開口荷重)은 경도(硬度)가 높을수록 큰 값을 가지나 열처리(熱處理) 후(後)는 경도(硬度)값의 저하(低下)로 피로균열(疲勞龜裂) 성장율(成長率)이 낮아지며 흡수(吸收)에너지와 파괴늑성(破壞勒性)을 증대(增大)시켜 균열저지능력(龜裂沮止能力)을 가져 파괴(破壞)의 위험성(危險性)을 감소(減少)시킨다.

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Brittle fracture analysis of the offset-crack DCDC specimen

  • Ayatollahi, M.R.;Bagherifard, S.
    • Structural Engineering and Mechanics
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    • 제29권3호
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    • pp.301-310
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    • 2008
  • Applications of fracture mechanics in the strength analysis of ceramic materials have been lately studied by many researchers. Various test specimens have been proposed in order to investigate the fracture resistance of cracked bodies under mixed mode conditions. Double Cleavage Drilled Compression (DCDC) specimen, with a hole offset from the centerline is a configuration that is frequently used in subcritical crack growth studies of ceramics and glasses. This specimen exhibits a strong crack path stability that is due to the strongly negative T-stress term. In this paper the maximum tensile stress (MTS) criterion is employed for investigating theoretically the initiation of brittle fracture in the DCDC specimen under mixed mode conditions. It is shown that the T-stress has a significant influence on the predicted fracture load and the crack initiation angle. The theoretical results suggest that brittle fracture in the DCDC specimen is controlled by a combination of the singular stresses (characterized by KI and KII) and the non-singular stress term, T-stress.

고주파열처리 SM53C강의 기계적 성질에 관한 연구 (A Study on Mechanical Property of SM53C Steel by High Frequency Induction Hardening)

  • 김황수;김정현
    • 한국기계가공학회지
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    • 제9권6호
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    • pp.7-15
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    • 2010
  • Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The Cam nose part of the Automobile's Cam shaft is strongly bumped with rocker arm or valve-lift. Therefore abnormal wear such as unfair wear and early wear occur in the surface. This abnormal wear causes a defect that bad timing open and close actions of the engine valve happen in the combustion chamber so the fuel gas will be combustion imperfect. Therefore, the cam shaft demands high hardness and wear resistance. In this study, high frequency heat treatment has been accomplished while wear test for material SM53C.

SUP9 스프링강의 숏피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구 (A Study of Shot Peened Spring Steel(SUP9) for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature)

  • 박경동;손명균
    • 한국기계가공학회지
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    • 제2권1호
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    • pp.22-31
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    • 2003
  • The compressive residual stress, which is induced by shot peening process, seems to be an Important factor in increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue charateristic investigation of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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SUP9 스프링강의 쇼트피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구 (A Study of Shot peened Spring Steel for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature)

  • 박경동;손명군
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.347-353
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    • 2002
  • The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue characteristic study of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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계면처리와 스타칭이 복합적층판의 파괴거동에 미치는 영향 연구 (Study on the Effects of Surface Treatment and Stitching on the Fracture Behavior of Composite Laminates)

  • 홍순영;황운봉;박현철;한경섭
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.806-815
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    • 1996
  • The interlaminar fracture behavior of woven laminates under static and cyclic loadings has been studied using DCB(double cantilever beam) specimens. The effects of surface treatment and stiching on the fracture behavior of composite laminates are investigated experimentally. Fracture toughness has been improved by surface treatment because the surface treatment can change the fracture mechanism of laminates. SCB(stitched cantilever beam) model has been proposed to quantify the effect of through-thickness resinforcement(stiching) in improving the delamination crack growth resistance. Distributed loads which are transfered to through-thickness fibers can be calculated by the SCB model. And fracture energy increase due to the distributed load can be predicted by a power function of the distributed load. A new parameter agreed well proposed predict fatigue crack growth rate. The predictions using this parameter agreed well with the experimental data.

철도궤조(鐵道軌條)의 용접연결부(鎔接連結部)에 대한 피로균열성장(疲勞龜裂成長) (Fatigue Crack Growth of Welded Joints for the Rail of Railroad)

  • 장동일;박용걸;경갑수
    • 대한토목학회논문집
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    • 제6권3호
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    • pp.75-86
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    • 1986
  • 철도궤조(軌條) 용접연결부(鎔接連結部)는 용접(鎔接)에 의한 저인성(低靭性), 잔류응력(殘溜應力), 용접변형등(鎔接變形等)의 효과로 피로균열성장거동(疲勞龜裂成長擧動)의 복잡성을 나타낸다. 또한 철도궤조(軌條)의 장대화(長大化)로 용접연결(鎔接連結)이 불가피하며 용접연결부(鎔接連結部)에서는 피로파괴(疲勞破壞)가 빈번히 발생(發生)하고 있다. 이에 본(本) 연구(硏究)는 소재부(素材部), 가스압접부(壓接部), 테르밋트용접부(鎔接部)에 대하여 피로실험(疲勞實驗)을 행(行)하여 S-N 선도작성(線圖作成)의 기본적인 자료를 제시코져 하였다. 그 결과(結果), 소재부(素材部)가 용접부(鎔接部)보다, 또 가스압접부(壓接部)가 테르밋트용접부(鎔接部)보다 피로균열성장(疲勞龜裂成長)에 대한 저항성(抵抗性)이 좋으며, 이와같은 용접부(鎔接部)와 고강도(高强度)의 궤조강(軌條鋼)은 종래의 재료역학적(材料力學的)인 방법(方法)만으로 파괴(破壞)를 제어하는 것은 매우 위험하다는 것을 알 수 있었다.

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응답면기법을 활용한 피로균열진전 신뢰성 평가 (Reliability Assessment of Fatigue Crack Propagation using Response Surface Method)

  • 조태준;김이현;경갑수;최은수
    • 한국강구조학회 논문집
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    • 제20권6호
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    • pp.723-730
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    • 2008
  • 철도교량은 무거운 축하중이 작용하여 구조부재의 전체 강도에서 활하중이 차지하는 비율이 높기 때문에 피로에 의한 손상이 클 뿐만 아니라 계속적으로 변화하는 하중환경에 의해 피로손상이 빠르게 진행될 가능성이 있으므로 이에 대한 안전성을 체계적이고 분석적으로 평가할 수 있는 방법이 요구된다. 철도교량에서 구조부재별 피로균열의 생성위치 및 성장속도는 발생응력의 범위와 횟수, 구조시스템의 강성에 관련되어 있다. 구조시스템의 강성은 계획주체, 설계자, 시공자, 유지관리주체 각각의 특성과 불확실성을 포함하고 있으며, 시간의존적 하중과 저항의 특성에 의해서 추계학적으로 변화하게 된다. 그러므로 이러한 하중 및 저항에서의 각각의 불확실성을 정량적이고 객관적으로 표현할 수 있는 신뢰성에 기초한 평가기법을 개발하였다. 철도 및 지하철교량 등의 피로파괴에 대한 확률론적 평가를 위하여 응답면 기법(Response Surface Method, RSM)과 일계이차 모멘트 기법(First Order Second Moment method, FOSM)을 사용하여 피로균열진전과 잔존수명을 평가하였다. 응력변동 범위를 설계변수로 변화시키면서, 중요한 설계입력 변수로 한계상태 방정식을 구성하고 다양한 피로 수명(100년, 75년 등)후의 파괴확률을 예측하여 설계피로수명에 대한 신뢰성 지수계산 및 발생확률을 분석사례로 제시하였다.