• Title/Summary/Keyword: Fatigue Crack Growth Life Prediction

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Retardation Behavior of Fatigue Crack Growth and Fatigue Life Prediction of Thin Sheet Al 2024-T3 Alloy (박판 Al 2024-T3 합금재료의 피로균열성장지연거동과 피로수명예측)

  • Kim, S.G.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.31-37
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    • 2011
  • Sheet aluminum alloys have been used in manufacturing of machine structures. In fatigue crack propagation behavior of thin sheet aluminum alloys, it is important that fatigue crack growth rate is affected by crack closure phenomenon. In this work, we analyzed the characteristics of fatigue crack propagation behavior in experiment of constant stress condition for thin sheet Al 2024-T3 alloys, and identified the retardation behavior of crack growth by comparing experimental results of thin and thick plate specimen. We attempt to operate the fatigue life estimating process using the fatigue related material constants from referred fatigue crack propagation analysis. And we analyzed the experimental and prediction results of fatigue life of thin sheet aluminum alloy in order to identify the relation between retardation behavior of fatigue crack growth and crack closure phenomenon.

Fatigue Life Prediction by Elastic-Plastic Fracture mechanics for Surface Flaw Steel (표면결함재에 관한 탄소성 파괴역학에 의한 피로수명 예측)

  • Gang, Yong-Gu;Seo, Chang-Min;Lee, Jong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.112-122
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    • 1995
  • In this work, prediction of fatigue life and fatigue crack growth are studied. 4th order polynominal function is presented to describe the crack growth behaviors from artifical pit of SM45C steel. Crack growth curves obtained from 4th order polyminal growth equations are in good agreement with experimental data The crack growth behaviors at arbitrary stress levels and investigated by the concept of elastic-plastic fracture mechanics using ${\Delta}J$. Fatigue life prediction are carried out by numerical integral method. Prediction lives obtained by proposed method in this study, is in good agreement with the experimental ones. Life prediction results calculated by using of ${\Delta}J$ better than those of ${\Delta}K$.

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Evalustion and Prediction for the Fatigue crack Initiation and Growth Life by Reliability Approach (I) -Statistical Consideration for Fatigue Crack Growth Life- (신뢰성 공학적 피로 균열의 발생, 진전 수명 평가 및 예측에 관한 연구 ( I ) -피로 균열 진전 수명의 통계학적 분포 특성-)

  • 권재도;최선호;황재석;곽상국;전경옥;장재영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1583-1591
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    • 1990
  • Life prediction and residual life prediction of structures of machines are one of the most strongly world wide needed problems as requirement in the stage of slowly developing economy which comes after rapidly and highly developing stage. For the purpose of statistical life prediction, fatigue test was conducted under the 4 stress levels, and for each stress level, about 20 specimens are used. The statistical properties of crack growth parameter m and C in the fatigue crack growth law of da/dN=C(.DELTA.K)sup m/, and the relationship between m and C, and the statistical distribution pattern of fatigue crack growth rate can be obtained by experimental results.

Fatigue Life Prediction of $SIC_w$/Al Composites by Using the Monte-Carlo Simulation (몬테카르로 시뮬레이션에 의한 $SIC_w$/Al 복합재료의 피로수명에측)

  • Ahn, Jeong-Ju;Kwon, Jae-Do;Kim, Sang-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1552-1561
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    • 1996
  • It requires uch time and cost to obtain the fatigue crack growth life and fatigue crack growth path morphlogy from the fatigue crack growth tests. In this study, the Monte-Carlo simulation program was developed to predict the fatigue crack growth lofe and fatigue crack growth path morphology of metal matrix composites. Fatigue crack growth lives of 5%, 10%, 15%, 20%, 25% and 30% $SiC_w$/Al composites were predicted by usign the Monte-Carlo Simulation. And the fatigue crack growth lives of 25% $SiC_w$/Al and Almatrix from Monte-carlo simulation were compared with fatigue life from experiments in order to verify the accuracy of Monte-Carlo Simulation program.

Prediction and Application of Fatigue Life on Characteristics of Fatigue Crack Propagation of Thin Sheet Alloy (박판합금재료의 피로균열 전파특성에 대한 피로수명예측과 활용)

  • Lee, Ouk-Sub;Kim, Seung-Gwon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.103-109
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    • 2007
  • In fatigue life prediction, it is important that fatigue life is affected by crack closure phenomenon in thin sheet Al alloy. In this research, we attempt to (1)analyze the characteristics of fatigue crack propagation in constant loading condition for thin sheet Al 2024-T3 alloy which is generally used in transportation structures, (2)identify the crack closure phenomenon in thin sheet comparing experimental results of thin and thick sheet specimen under same fatigue loading condition. In using the fatigue related material constants from these fatigue crack propagation analysis, we attempt to (3)operate the fatigue life estimating process with considering crack closure phenomenon and (4)analyze the experimental and prediction results of fatigue life in thin sheet Al alloy.

Crack Closure and Growth Behavior of Short Fatigue Cracks under Random Loading (Part II : Growth Behavior and Growth Life Prediction) (짧은 피로균열의 랜덤하중하의 균열닫힘 및 진전거동(Part II : 진전거동 및 진전수명예측))

  • Lee, Shin-Young;Song, Ji-Ho
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.141-146
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    • 2000
  • Crack closure and growth behavior of physically short fatigue cracks under random loading are investigated by performing narrow- and wide-band random loading tests for various stress ratios. The importance of the crack closure phenomenon is examined by predicting the growth lives of short cracks using obtained crack opening behavior. Artificially prepared two-dimensional, short through-thickness cracks are used. The crack opening load of short cracks is much lower under random loading than under constant-amplitude loading corresponding to the largest load cycle in a random load history. This result indicates that the largest load cycle in a random load history has an effect to enhance crack opening of short cracks. Most of the life prediction ratios are within the factor of 2 scatter band except several data at very short crack sizes, indicating that crack growth predictions based on the measured crack opening data are excellent. From the results obtained in this study, it can be concluded that crack closure is the primary factor governing fatigue crack growth of short cracks under random loading as well as under constant-amplitude loading.

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Growth Characteristics and Life Prediction of Single Surface Fatigue Crack with the Variation of crack Configuration Ratios (균열 형상비 변화에 따른 단일표면파로균열의 성장특성과 수명예측)

  • 서창민;서덕영;정정수
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.173-181
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    • 1993
  • This work has been investigated the ralationship between single surface crack length and crack depth have influence on the fatigue life. The simulation based on experimental results of 2.25 Cr-1Mo steel at various crack configuration ratios has enabled successful prediction of fatigue life at room temperature. The effect of crack depth should be considered for predicting fatigue crack growth rates as well as that of surface crack length. It is also shwn that the crack growth mechanisms are in good agreement with expreimental data according to the interaction of crack length and crack depth.

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A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack (작은 표면균열의 성장특성에 의한 수명예측)

  • Suh, Chang-Min;Lim, Chang-Soon;Gang, Yong-Gu
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.617-617
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

A Fatigue Life Prediction by Growth Characteristics of a Small Surface Crack (작은 표면균열의 성장특성에 의한 수명예측)

  • Suh, Chang-Min;Lim, Chang-Soon;Gang, Yong-Gu
    • Journal of Ocean Engineering and Technology
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    • v.3 no.2
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    • pp.108-117
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    • 1989
  • This paper deals with a fatigue life prediction of a surface crack based on the experimentally obtained relationship between surface crack length ratio $a/a_{f}$ and cycle ratio $N/N_{f}$ using micro computer. Firstly $a/a_{f}$-$N/N_{f}$ curves obtained from experimental tests, were assumed as three curves UC(the upper limit curve), LC(the lower limit curve) and MC(the middle curve), and these were utilized to predict the fatigue life. Comparing the calculated values which represent the characteristics of crack growth behaviors from the three assumed curves with the experimental ones, it has been found that in the stable crack growth region, they coincide reasonably well each other. And the differences between the fatigue lives obtained from the assumed curves and the experimental fatigue life did not exceed 20%. Using the characteristics of $a/a_{f}$-$N/N_{f}$ curves, it is possible to predict the da/dN-Kmax curves and the S-$N_{f}$ curves.

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Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite (SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.