• Title/Summary/Keyword: Fatigue Crack Detection

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Stochastic Remaining Fatigue Life Assessment Considering Crack Inspection Results (균열 검사 결과를 고려한 선체 잔류 피로 수명의 확률론적 예측)

  • Park, Myong-Jin;Kim, Yooil
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.1
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    • pp.1-7
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    • 2020
  • In general, an inspection schedule is established based on the long-term fatigue life during the design stage. However, in the design stage, it is difficult to clearly identify the uncertainty factors affecting long-term fatigue life. In this study, the probabilistic fatigue life assessment was conducted in accordance with the methodology of DNV-GL. Firstly, The initial crack distribution estimated through the initial crack propagation analysis was updated by reflecting the results of crack inspection. Secondly, the updated crack distribution was compared with the initial crack distribution, and the probability of failure was updated with the effect of crack inspection.

A Study on Non-propagating Crack in Fatigue Behavior of Pure Titanium (공업용 순 티타늄의 피로거동에서 정류균열에 관한 연구)

  • Kim, Dong-Yeol;Kim, Jin-Hak;Kim, Min-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.1001-1006
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    • 2000
  • To verify the existing theory, non-propagating crack(NPC) does not exist in Ti which fulfills the good conditions for being of NPC, NPC detection in Ti was tried out. Also, the conception of fatigue limit in Ti and a main cause for NPC being were inquired. NPC was detected in both sharp notch root ( $\rho$=0.02mm) and micro pit (diameter = 0.25mm) which held fast to the end under stressing of fatigue limit. Therefore, the existing theory was identified as mistake. But, NPC can not be detected in smooth specimen. This fact would be due to the presumption that NPC is very small or crack does not initiate in smooth specimen. Anyway, the fatigue limit of Ti does not correspond to critical stress of crack initiation but correspond to critical stress of NPC growth. Measurement on the COD of NPC in Ti showed that the crack tip was closed even under the peak stress level at fatigue limit. But, after stress relieving annealing crack tip was opened. Consequently, compressive residual stress which is induced around the crack tip is considered to be the factor causing the NPC being.

Measurement of Surface Crack Length Using Image Processing Technology (영상처리기법을 이용한 표면균열길이 측정)

  • Nahm, Seung-Hoon;Kim, Yong-Il;Kim, Si-Cheon;Ryu, Dae-Hyun
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.96-101
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    • 2001
  • The development of a new experimental method is required to easily observe the growth behavior of fatigue cracks. To satisfy the requirement, an image processing technique was introduced to fatigue testing. The length of surface fatigue crack could be successfully measured by the image processing system. At first, the image data of cracks were stored into the computer while the cyclic loading was interrupted. After testing, crack length was determined using image processing software which was developed by ourselves. Block matching method was applied to the detection of surface fatigue cracks. By comparing the data measured by image processing system with the data measured by manual measurement with a microscope, the effectiveness of the image processing system was established. If the proposed method is used to monitor and observe the crack growth behavior automatically, the time and efforts for fatigue test could be dramatically reduced.

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Experimental Verifications of Fatigue Crack Identification Method Using Excitation Force Level Control for a Cantilever Beam (외팔보에 대한 가진력수준제어를 통한 피로균열규명기법의 실험적 검증)

  • Kim Do-Gyoon;Lee Soon-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1467-1474
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    • 2004
  • In this study, a new damage identification method for beam-like structures with a fatigue crack is proposed. which does not require comparative measurement on an intact structure but require several measurements at different level of excitation forces on the cracked structure. The idea comes from the fact that dynamic behavior of a structure with a fatigue crack changes with the level of the excitation force. The 2$^{nd}$ spatial derivatives of frequency response functions along the longitudinal direction of a beam are used as the sensitive indicator of crack existence. Then, weighting function is employed in the averaging process in frequency domain to account for the modal participation of the differences between the dynamic behavior of a beam with a fatigue crack at the low excitation and one at the high excitation. Subsequently, a damage index is defined such that the location and level of the crack may be identified. It is shown from the analysis of vibration measurements in this study that comparison of frequency response characteristics of a beam with a single fatigue crack at different level of excitation forces enables an effective detection of the crack.

A Study of Small Fatigue Crack Measurement and Crack Growth Characteristics (미소균열측정과 성장특성에 관한 연구)

  • Lee, Jong-Hyung;So, Yoon-Sub;Kim, Yun-Gon;Lim, Chun-Kyoo;Lee, Sang-Young
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.1
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    • pp.39-46
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    • 2007
  • The objective of this paper is to examine the detection limit, growth characteristics and notch curvature radius in short crack problem. Measurement techniques such as ultrasonic method and back-face strain compliance method were adapted. The fatigue crack growth rate of the short crack is slower than that of a long crack for a notched specimen. The short crack is detected effectively by ultrasonic method. A short surface crack occurs in the middle of specimen thickness and is transient to a through crack when maximum crack depth is larger than the notch curvature radius.

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A Study on the Measurement of Stress Intensity Factors for the Fatigue Crack Propagation (피로 균열 진전에 따른 응력확대계수 측정에 관한 연구)

  • Oh, Dong-Jin;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.80-85
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    • 2012
  • Fatigue cracks in structural components are the most common cause of structural failure when exposed to fatigue loading. In this respect, fatigue crack detection and structural health assessment are very important. Currently, various smart materials are used for detecting fatigue crack and measurement of SIFs(Stress Intensity Factors). So, this paper presented a measurement of SIFs using MFC(Micro Fiber Composite) sensor which is the one of the smart material. MFC sensor is more flexible, durable and reliable than other smart materials. The SIFs of Mode I(K I) as well as Mode II(K II) based on the piezoelectric constitutive law and fracture mechanics are calculated. In this study, the SIF values measured by MFC sensors are compared with the theoretical results.

Crack localization by laser-induced narrowband ultrasound and nonlinear ultrasonic modulation

  • Liu, Peipei;Jang, Jinho;Sohn, Hoon
    • Smart Structures and Systems
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    • v.25 no.3
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    • pp.301-310
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    • 2020
  • The laser ultrasonic technique is gaining popularity for nondestructive evaluation (NDE) applications because it is a noncontact and couplant-free method and can inspect a target from a remote distance. For the conventional laser ultrasonic techniques, a pulsed laser is often used to generate broadband ultrasonic waves in a target structure. However, for crack detection using nonlinear ultrasonic modulation, it is necessary to generate narrowband ultrasonic waves. In this study, a pulsed laser is shaped into dual-line arrays using a spatial mask and used to simultaneously excite narrowband ultrasonic waves in the target structure at two distinct frequencies. Nonlinear ultrasonic modulation will occur between the two input frequencies when they encounter a fatigue crack existing in the target structure. Then, a nonlinear damage index (DI) is defined as a function of the magnitude of the modulation components and computed over the target structure by taking advantage of laser scanning. Finally, the fatigue crack is detected and localized by visualizing the nonlinear DI over the target structure. Numerical simulations and experimental tests are performed to examine the possibility of generating narrowband ultrasonic waves using the spatial mask. The performance of the proposed fatigue crack localization technique is validated by conducting an experiment with aluminum plates containing real fatigue cracks.

A study on the detection method of inner's crack of STS304 pipe using Ultrasonic Testing (초음파 검사법을 이용한 STS304 배관재 내부 균열 측정 방법에 대한 연구)

  • Hwang, Woong-Gi;Lee, Kyung-Min;Woo, Young-Kwan;Seo, Duck-Hee;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.415-418
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    • 2011
  • Thermal fatigue is one of the life-limiting damage mechanisms in the nuclear power plant conditions. The turbulent mixing of fluids of different temperatures induces rapid temperature changes to the pipe wall. The successive thermal transients cause varying cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack nucleation and growth similar to the cyclic mechanical stresses. The aim of this study was to fulfil the need by developing an real crack manufacturing method, which would produce realistic cracks. The test material was austenitic STS 304, which is used as pipelines in the reactor coolant system of a nuclear power plants. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). And, In order to identify ultrasonic characteristic, it was performed the ultrasonic reflection measuring method for the fabricated specimen. From the results of ultrasonic reflection measuring testing, it was conformed that A-scan results(average 83% of real crack depth) for the TFC reference specimen was more enhanced NDT reliability than results(average 38% of real crack depth) for the EDM notch reference specimen.

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Fatigue Characteristics of High Strength Fire Resistance Steel for Frame Structure and Time-Frequency Analysis its Acoustic Emission Signal (고강도 구조용 내화강의 피로특성 및 음향방출신호의 시간-주파수 해석)

  • Kim, Hyun-Soo;Nam, Ki-Woo;Kang, Chang-Young
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.67-72
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    • 2000
  • Demand for now nondestructive evaluation are growing to detect fatigue crack growth behavior to predict long term performance of materials and structure in aggressive environments especially when they are In non-visible area. Acoustic emission technique is well suited to these problems and has drawn a keen interests because of its dynamic detection ability, extreme sensitivity and location of growing defects. In this study, we analysed acoustic emission signals obtained in fatigue and tensile test of high strength fire resistance steel for frame structure with time-frequency analysis methods. The main frequency range is different in the noise and the fatigue crack propagation. It could be classified that it were also generated by composite fracture mechanics of cleavage, dimple, inclusion separation etc.

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Evaluation of Micro Crack Using Nonlinear Acoustic Effect (초음파의 비선형 특성을 이용한 미세균열 평가)

  • Lee, Tae-Hun;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.352-357
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    • 2008
  • The detection of micro cracks in materials at the early stage of fracture is important in many structural safety assurance problems. The nonlinear ultrasonic technique (NUT) has been considered as a positive method for this, since it is more sensitive to micro crack than conventional linear ultrasonic methods. The basic principle is that the waveform is distorted by nonlinear stress-displacement relationship on the crack interface when the ultrasonic wave transmits through, and resultantly higher order harmonics are generated. This phenomenon is called the contact acoustic nonlinearity (CAN). The purpose of this paper is to prove the applicability of CAN experimentally by detection of micro fatigue crack artificailly initiated in Aluminum specimen. For this, we prepared fatigue specimens of Al6061 material with V-notch to initiate the crack, and the amplitude of second order harmonic was measured by scanning along the crack direction. From the results, we could see that the harmonic amplitude had good correlation with COD and it can be used to detect the crack depth in more accurately than the common 6 dB drop echo method.