• Title/Summary/Keyword: Fatigue Crack Closure

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Evaluation of Fatigue Crack Growth Characteristics Considering Crack Closure Phenomenon in Weldment of Multi-Pass Welded Pipe (다층용접배관 용접부에서 균열닫힘현상을 고려한 피로균열성장특성 평가)

  • Kim, Cheol-Han;Jo, Seon-Yeong;Bae, Dong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.5
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    • pp.797-804
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    • 2001
  • To obtain representative fatigue crack growth characteristic curve in residual stress field, fatigue crack growth test was carried out at various stress ratio and fatigue crack growth characteristic curve was represented using crack closure concept. Obtained results are as follows;K(sub)op/K(sub)max was independent of K(sub)max when R was lower than 0.5 and crack closure phenomenon was not observed when R is higher than 0.5. therefore neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated. Thus, considering crack closure phenomenon, fatigue crack growth characteristics curve of A 106 Gr B Steel weldment can be effectively estimated.

The Correlation between Fatigue Fracture Crack Surface Friction and Crack Closure Effect in Crack Growth under Mixed-mode loading (혼합모드 하중 하에서의 균열성장 중 피로파단면 마찰과 균열닫힘효과의 상호관계)

  • Seo, Ki-Jeong;Song, Sam-Hong;Lee, Jeong-Moo
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.214-219
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    • 2004
  • Crack tip behavior of single mode loading condition(mode I)depend on tensile loading component but one of mixed mode loading condition(mode I+II) have influenced on shear loading component like the practical structure. Because crack closure is caused by shear loading component under mixed-mode loading a research on the behavior in the stage of crack initiation and propagation require to be evaluate about crack closure effect by fatigue crack surface friction. For that reasion we examined the behavior at the crack tip by direct measuring method. Measured behavior at the crack tip was analyzed through vector crack tip displacement. As a result, crack propafation equation was corrected by considering with crack closure effect. In addition we compared fatigue fracture crack surface and crack closure level.

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Prediction and Application of Fatigue Life on Characteristics of Fatigue Crack Propagation of Thin Sheet Alloy (박판합금재료의 피로균열 전파특성에 대한 피로수명예측과 활용)

  • Lee, Ouk-Sub;Kim, Seung-Gwon
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.2 s.191
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    • pp.103-109
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    • 2007
  • In fatigue life prediction, it is important that fatigue life is affected by crack closure phenomenon in thin sheet Al alloy. In this research, we attempt to (1)analyze the characteristics of fatigue crack propagation in constant loading condition for thin sheet Al 2024-T3 alloy which is generally used in transportation structures, (2)identify the crack closure phenomenon in thin sheet comparing experimental results of thin and thick sheet specimen under same fatigue loading condition. In using the fatigue related material constants from these fatigue crack propagation analysis, we attempt to (3)operate the fatigue life estimating process with considering crack closure phenomenon and (4)analyze the experimental and prediction results of fatigue life in thin sheet Al alloy.

Retardation Behavior of Fatigue Crack Growth and Fatigue Life Prediction of Thin Sheet Al 2024-T3 Alloy (박판 Al 2024-T3 합금재료의 피로균열성장지연거동과 피로수명예측)

  • Kim, S.G.
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.31-37
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    • 2011
  • Sheet aluminum alloys have been used in manufacturing of machine structures. In fatigue crack propagation behavior of thin sheet aluminum alloys, it is important that fatigue crack growth rate is affected by crack closure phenomenon. In this work, we analyzed the characteristics of fatigue crack propagation behavior in experiment of constant stress condition for thin sheet Al 2024-T3 alloys, and identified the retardation behavior of crack growth by comparing experimental results of thin and thick plate specimen. We attempt to operate the fatigue life estimating process using the fatigue related material constants from referred fatigue crack propagation analysis. And we analyzed the experimental and prediction results of fatigue life of thin sheet aluminum alloy in order to identify the relation between retardation behavior of fatigue crack growth and crack closure phenomenon.

Numerical Analysis for Prediction of Fatigue Crack Opening Level

  • Choi, Hyeon Chang
    • Journal of Mechanical Science and Technology
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    • v.18 no.11
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    • pp.1989-1995
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    • 2004
  • Finite element analysis(FEA) is the most popular numerical method to simulate plasticity-induced fatigue crack closure and can predict fatigue crack closure behavior. Finite element analysis under plane stress state using 4-node isoparametric elements is performed to investigate the detailed closure behavior of fatigue cracks and the numerical results are compared with experimental results. The mesh of constant size elements on the crack surface can not correctly predict the opening level for fatigue crack as shown in the previous works. The crack opening behavior for the size mesh with a linear change shows almost flat stress level after a crack tip has passed by the monotonic plastic zone. The prediction of crack opening level presents a good agreement with published experimental data regardless of stress ratios, which are using the mesh of the elements that are in proportion to the reversed plastic zone size considering the opening stress intensity factors. Numerical interpolation results of finite element analysis can precisely predict the crack opening level. This method shows a good agreement with the experimental data regardless of the stress ratios and kinds of materials.

Microstructurally sensitive crack closure (微視組織에 敏感한 균열닫힘 현상)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.898-905
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    • 1986
  • In order to obtain the microstructure improving fatigue crack propagation resistance of steels, fatigue crack propagation behavior of martensite-ferrite dual phase steels is investigated in terms of crack deflection and crack closure. The results obtained are as follows; (1) .DELTA.K$_{th}$ and fatigue crack propagation resistance in low .DELTA.K region increases with increasing hardness of second phase. But the difference of this crack propagation resistance decreases with increasing .DELTA.D. (2) In low .DELTA.K region, crack closure increases with increasing hardness of second phase, when the materials have all the sam volume fractionof second phase, or when yield strengths are similar in all materials. (3) These crack closure can be explained by fracture surface roughness due to crack deflection.n.

A Study on Fatigue Crack Growth Behavior of Steel Using AE (AE을 이용한 강의 피로균열전파 거동에 관한 연구)

  • Chung, K.Y.;Kim, S.J.;Kim, Y.S.;Oh, M.S.;Kim, Y.D.
    • Journal of Power System Engineering
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    • v.5 no.2
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    • pp.50-56
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    • 2001
  • In this study, the effect of specimen thickness and stress ratio on fatigue crack growth in S45C steel was investigated. Acoustic emission was monitored during the fatigue crack growth test. Both crack closure and AE technique were used in assessing fatigue crack growth behavior. Constant amplitude loading tests were performed on CT type specimen with three different thicknesses and stress ratios. Crack closure was investigated to explain the influence of specimen thickness and stress ratio on the fatigue crack growth in the second growth region. The crack closure effect was decreased with specimen thickness and stress ratio.

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Finite Element Analysis for Fatigue Crack Closure Behavior Using Reversed Plastic Zone Size (되풀이 소성영역 크기를 이용한 피로 균열 닫힘 거동의 유한요소해석)

  • Choi, Hyeon-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1703-1711
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    • 2003
  • An elastic-plastic finite element analysis is performed to investigate detailed closure behaviour of fatigue cracks in residual stress fields and the numerical results are compared with experimental results. The finite element analysis performed under plane stress using contact elements can predict fatigue crack closure behaviour. The mesh of constant element size along crack surface can not predict the opening level of fatigue crack. Specially, the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point can precisely predict the opening level. By using the concept of the mesh of element sizes depending upon the reversed plastic zone size included the effect of crack opening point, the opening level of fatigue crack can be determined very well.

A Study on the Determination of Closing Level for Finite Element Analysis of Fatigue Crack Closure

  • Choi, Hyeon-Chang
    • Journal of Mechanical Science and Technology
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    • v.14 no.4
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    • pp.401-407
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    • 2000
  • An elastic-plastic finite element analysis is performed to investigate detailed closure behavior of fatigue cracks and the numerical results are compared with experimental results. The finite element analysis performed under plane stress using 4-node isoparametric elements can predict fatigue crack closure behavior. The mesh of constant element size along crack surface can not predict the opening level of fatigue crack. The crack opening level for the constant mesh size increases linearly from initial crack growth. The crack opening level for variable mesh size, is almost flat after crack tip has passed the monotonic plastic zone. The prediction of crack opening level using the variable mesh size proportioning the reversed plastic zone size with the opening stress intensity factors presents a good agreement with the experimental data regardless of stress ratios.

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Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Pipe Weldments (A106 Gr B강 배관용접부의 잔류응력해석 및 피로균열성장특성)

  • 김철한;배동호;김복기;조선영;홍정균;이범노
    • Proceedings of the KWS Conference
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    • 1999.05a
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    • pp.237-240
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    • 1999
  • In this study, residual stresses of the weldment were calculated by finite element analysis(FEA) and experiment. And, the crack closure behaviour and fatigue crack growth characteristics in field of residual stress of A106 Gr B steel pipe weldment were investigated under various stress ratio. Obtained results are as follows. I) $K_{op}$ was independent of $K_{max}$, and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure. and 3) Neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated' and Actual fatigue crack growth rate can be overestimated by $K_{res}$, in tensile residual stress field.

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