• 연구논문집
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• 통권32호
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• pp.55-64
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• 2002

Performance demonstration with real flawed specimens has been strongly required for nondestructive evaluation of safety class components in nuclear power plant. Specimen has been designed to produce mechanical fatigue flaw with tension stress and fatigue flaw has been produced to control stress and cycle, for suitable roughness. Notch condition is considered for control of fracture mode. After seal welding for fracture surface, final welding was performed to complete flaw specimen with GTAW(Gas Tungsten Arc welding) and FCAW(Flux Cored Arc Welding). It was demonstrated flaw size of flawed specimen by radiographic. testing and ultrasonic testing.

• 한국압력기기공학회 논문집
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• 제17권2호
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• pp.126-136
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• 2021

During operation of nuclear power plants, the fatigue assessment should be conducted repeatedly, considering changes of operating environments. For the case that cumulative usage factors (CUFs) may exceed the acceptance limit, flaw tolerance evaluation can be an alternative method to meet the regulatory requirements. In this respect, this paper analyzes the effects of the input variables for flaw tolerance evaluation based on ASME BPVC Section XI Appendix L. The reference analysis is performed for the example problem in NUREG/CR-6934. Then effects of the crack orientation, stress intensity factor solutions, thermal stress profiles, fatigue stress decomposition and fatigue crack growth curves are considered for the sensitivity analysis. The results show that the stress analysis considering the actual environment plays a crucial role in flaw tolerance evaluation.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.604-609
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• 2003

Flaw geometries, applied stress, and material properties are major input variables for the fracture mechanics analysis. Probabilistic approach can be applied for the consideration of uncertainties within these input variables. But probabilistic analysis requires many assumptions due to the lack of initial flaw distributions data. In this study correlations are examined between initial flaw distributions and in-service flaw distributions on structures under cyclic load. For the analysis, LEFM theories and Monte Carlo simulation are applied. Result shows that in-service flaw distributions are determined by initial flaw distributions rather than fatigue crack growth rate. So initial flaw distribution can be derived from in-service flaw distributions.

• 한국안전학회지
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• 제9권3호
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• pp.28-33
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• 1994

It is very important to have exact informations on the properties and characteristics of the sintering material as a new material of machine elements. To study the sintering spur gear and the sintering specimen to be consisted of Fe-Cu-C, the constant stress amplitude fatigue test is performed by using an electrohydrolic survo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintering spur gears, the critical notch depth of sintering materials and the effects of flaw depth on the bending fatigue strength.

• 비파괴검사학회지
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• 제23권1호
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• pp.38-44
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• 2003

원자력발전소의 안전성등급 기기에 적용되는 비파괴검사는 실제 결함을 실현한 시험편을 사용하여 결함탐지능력을 검증하도록 하는 기량검증이 요구되고 있다. 가동중인 원전에서 발생 가능한 균열으로는 기계적 피로균열, 열 피로균열 및 입계부식균열 등이 있으나 본 연구에서는 기계적 피로균열을 대상으로 하였다. 인장 피로하중을 사용하여 기계적 피로결함을 제조하기 위해서 시험편을 설계하였고 원하는 피로결함 파면의 조도를 얻기 위해서 인가하중의 크기 및 사이클 수를 조절하여 피로결함을 발생시켰다. 발생된 결함에 대한 정확한 크기와 위치에 대한 물리적 정보를 얻은 후에 결함이 설계된 크기와 위치에 존재하도록 기밀용접을 실시하였다. 기밀용접 후 잔여 용접 흠은 가스 텅스텐 아크용접 및 플럭스 코어드 아크용접으로 채워졌다. 최종 완성된 피로결함 시험편을 방사선투과검사 및 초음파탐상검사를 통하여 검사한 결과, 설계된 길이와 깊이로 피로결함이 형성되었음을 확인하였다.

• Structural Engineering and Mechanics
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• 제38권4호
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• pp.443-457
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• 2011

The loss of strength in a structure as a result of cyclic loads over a period of life time is an important phenomenon for the life-cycle analysis. Service loads are accentuated at the areas of stress concentration, mainly at the connection of components. Structural components unavoidably are affected by defects such as surface scratches, surface roughness and weld defects of random sizes, which usually occur during the manufacturing and handling process. These defects are shown to have an important effect on the fatigue life of the structural components by promoting crack initiation sites. The value of equivalent initial flaw size (EIFS) is calculated by using the back extrapolation technique and the Paris law of fatigue crack growth from results of fatigue tests. We try to analyze the effect of EIFS distribution in a multiple site damage (MSD) specimen by using the extended finite element method (XFEM). For the analysis, fatigue tests were conducted on the centrally-cracked specimens and MSD specimens.

• 대한조선학회논문집
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• 제52권6호
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• pp.435-443
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• 2015

Offshore structure may be considerably vulnerable to fatigue failure while initial flaw propagates under cyclic loading, so crack propagation analysis/fracture/yield assessments about initial flaw detected by NDT are necessarily required. In this paper, case studies have been conducted by flaw assessment program using engineering criticality analysis (ECA) approach. Variables such as flaw geometry, flaw size, structure geometry, dynamic stress, static stress, toughness, crack growth rate, stress concentration factor (SCF) affected by weld are considered as analysis conditions. As a result, the safety of structure was examined during fatigue loading life. Also, critical initial flaw size was calculated by sensitivity module in the developed program. The flaw assessments analysis using ECA approach can be very useful in offshore industries owing to the increasing demand on the engineering criticality analysis of potential initial flaws.

• 대한기계학회논문집
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• 제12권2호
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• pp.278-285
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• 1988

본 연구에서는 SM15C재와 SM35C재에 퍼얼라이트, 페라이트 조직의 영향을 배재한 비교적 균질한 조직인 구상화시멘타이트조직과 SM35C재에 실용조직 이면서 비교적 균질한 조직인 마르텐사이트 조직을 만들고, 가공하였다.

• 한국산업안전학회:학술대회논문집
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• 한국안전학회 1998년도 춘계 학술논문발표회 논문집
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• pp.31-36
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• 1998

It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester Consequently, the S-N curves are obtained and the fatigue strength. is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.

• 한국안전학회지
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• 제13권4호
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• pp.34-40
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• 1998

It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for sintered steel bend specimens and spur gears, which are notched by using a slicing blade. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained and the fatigue strength is compared with flaw depth. Accordingly, this study presents the fatigue strength of sintered spur gears, the critical notch depth of sintered steel and the effects of flaw depth on the bending fatigue strength. The enhancement of fatigue strength due to carburized treatment is clarified.