• Journal of Aerospace System Engineering
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• v.8 no.3
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• pp.41-46
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• 2014

Fatigue evaluations for the rotor blades of commercial or military rotorcraft have been carried out using the safe life concept since 1950s. Particularly, in the case of a rotor blade made of a composite material, a highly reliable fatigue life could be predicted by evaluation the cumulative damage using combination of fatigue life curve and load spectrum. However, there is a limit in adequately evaluating the strength reducing phenomena caused by damages or defects generated during the manufacturing process or impact damage induced by operational usages, using only the safe life concept. In this study, the fatigue evaluation process based on the damage tolerance concept is described and illustrated by means of successful application to substantiate the retirement time of composite rotor blades.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.39 no.4
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• pp.306-313
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• 2011

The damage tolerance analysis is required to guarantee the structural safety and the reliability for aircraft components. The damage tolerance method, which evaluate the life considering the initial crack, considers a fatigue design model of the aircraft main structure. The fatigue crack growth life should be calculated in damage tolerance analysis and the inspection time to define the replacement cycle. In this paper, the damage tolerance analysis is performed for a turbine wheel which has complex geometry. The equation of the stress intensity factor for complex geometry is hard to know, so that they are usually processed by finite element analysis which takes long time. To solve this problem, the stress intensity factors at specified crack are obtained by the FEA and the crack growth life is evaluated using the surrogate model which is generated by the regression analysis of the FEA data. From the results, the efficiency of the crack growth life calculation and the damage tolerance analysis could be increased by taking the surrogate model.

• Composites Research
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• v.26 no.2
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• pp.79-84
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• 2013

The prediction and analysis procedure of fatigue damage crack growth life for a stiffener bonded composite laminate panel including center hole and edge notch damage, was studied. It was performed on the basis of fatigue damage growth test results on a laminated skin panel specimens and the analysis results of stress intensity factor for the stiffener bonded composite panel. According to the comparison between experimental test and prediction results of fatigue damage growth life, it was concluded that the residual strength and damage tolerance assessment can be carried out along to the edge notch crack growth.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.24 no.1
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• pp.41-46
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• 2016

This paper reviews and summarizes overall fatigue substantiation method of aircraft. The fatigue substantiation method has been studied using the related regulation and examples of industry application. And the comparisons of fatigue substantiation procedure between safe-life and damage tolerance design have been performed. Fatigue substantiation methods have wide variability depend on design methodology and type of aircraft such as fixed wing and rotorcraft. In this study, fatigue substantiation methodologies have been reviewed using analysis and test methods.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.1
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• pp.8-17
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• 2003

The butt lap joint structures which are usually designed by the concept of slow crack growth damage tolerance, show frequently the behaviors of multiple site fatigue crack growth around the fastener hole edges due to the fretting between the two jointed parts. In this paper, experimental tests of fatigue crack growth have been performed of a bolted butt lap joint structure having an initial corner crack at the fastener hole edge, with different fretting conditions under a flight load spectrum. The obtained test results were reviewed to investigate the effects of fretting fatigue cracks on the damage tolerance crack growth life. Computations of corner crack growth were also carried out using an existed model to compare with test results.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.2
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• pp.129-136
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• 2017

This study aims to assess the damage tolerance of the wing structure of aged aircraft with long-term service through the fatigue crack growth analysis and tests. For the fatigue-critical locations (FCL) W2 and W4 in the wing structure, the fatigue stress spectrum was derived based on a previous study. Thereafter, a crack propagation analysis for the FCLs was conducted using the commercial software $NASGRO^{TM}$. The algorithm for the fatigue stress spectrum was verified. Fatigue crack growth tests were then performed for two types of specimens: Type #1 was extracted from the wing structure of aged aircraft, and Type #2 was made of the same material as the wing structure. By comparing the experimental results of these specimens, we assessed the damage tolerance of the wing structure of aged aircraft with service time.

• Journal of Aerospace System Engineering
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• v.14 no.spc
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• pp.22-30
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• 2020

Composite rotor blades for rotorcraft have an intrinsic vulnerability to foreign object impact from its inherent structural characteristics of insufficient strength in the thickness direction, which may easily lead to internal structure damage. Therefore, defects and strength reducing effects caused by foreign object impact should be considered in fatigue evaluation of composite blades. For this purpose, the flaw tolerant safe-life and fail-safe concepts were adopted in fatigue evaluation since 1980s, and recently those concepts have been replaced by the damage tolerance concept. In this paper, the relevant standards for fatigue evaluation are analyzed focusing on fiber reinforced composite rotor blades used in rotorcraft. In addition, fatigue evaluation procedure of composite blades considering impact damages is proposed by reviewing the practices implemented through domestic development projects.

• Journal of Ocean Engineering and Technology
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• v.5 no.2
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• pp.225-225
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• 1991

• Journal of the Korean Society for Precision Engineering
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• v.17 no.10
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• pp.49-55
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• 2000

This study describes the fatigue characteristics for Al2024 alloy, which is aircraft structure material. For this work, the plane-strain fracture toughness test, the plane-stress fracture toughness test and the crack growth rates test were conducted under the standard testing method. Test equipment is a computer-controlled closed-loop fatigue testing machine. The data of each test result is very important to aircraft structure reliability estimation, life prediction, design analysis, endurance analysis and damage tolerance analysis. In addition, the fatigue crack growth threshold($\DeltaKth$) value decreased as the stress ratio increased. Also, $\DeltaKth$ decreased as the thickness increased in LT, TL directions.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.47 no.1
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• pp.35-40
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• 2019

The objective of this paper is to identify the fatigue properties of carbon-fiber composite which is widely applied for the development of aircraft structures and obtain data for full-scale fatigue test. The durability and damage tolerance evaluation of composite structures is achieved by fatigue tests and parameters such as fatigue life factor and load enhancement factor. The specimens are made with carbon-fiber/epoxy UD tape and fabric prepreg. Fatigue tests are performed with several stress ratios and lay-up patterns. The Weibull shape parameters are analyzed by Sendeckyj model and individual fatigue lives with Weibull distribution. And the fatigue life factor and load enhancement factor considering reliability are evaluated.