• Title/Summary/Keyword: Fastening Force

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A study on improvement of manufacturing process of aluminum chassis drive gear (알루미늄 섀시 드라이브 기어 제조공정 개선에 관한 연구)

  • Lee, Chun-Kyu;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.26-30
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    • 2018
  • The aluminum chassis drive gear manufacturing process improvement has been very effective in both technical and economic aspects. Technology for Shear mold design technology, mold material selection and processing technology, and press molding technology has improved greatly overall. In the meantime, it is necessary to clarify the causes of defects that occur frequently due to lack of technology, Based on this, it is meaningful that it has secured the ability to respond to new product development and molding in the future. By applying these technologies, we plan to expand not only the drive gear chassis, but also various types of press forming such as frame, handle, various fastening parts of system window. In addition, the ability to develop precision products in the future is expected to become a driving force in further enhancing the competitiveness of companies.

Effect of Track Resistance on Linear Thermal Buckling Characteristics of CWR (도상이 장대 레일의 선형 온도 좌굴에 미치는 영향)

  • 강영종;임남형;신정렬;양재성
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.580-587
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    • 1998
  • For many decades, the railway was constructed using tracks with jointed rails of relatively short lengths in accordance with rolling and handling technology. The joints cause many drawbacks in the track and lead to significant maintenance cost. So, railroad engineers became interested in eliminating joints to increase service loads and speeds by improving rolling, welding, and fastening technology, Continuous welded rail(CWR) track has many advantages over the conventional jointed-rail track. But in the case of the elimination of rail joints, it may cause the track to be suddenly buckled laterally by thermal and vehicle loads. Thermal loads are caused by an increase in the temperature of railway track. In this paper, CWR track model and CWRB program are developed for linear buckling analysis using finite element method(FEM). The finite element discretization is used with a total of 14 degrees of freedom for each rail element. The stiffness of the fastener, tie, and ballast bed are included by a set of spring elements. The investigation on the buckling modes and temperature of CWR track is presented in the paper.

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A Study on the Safety Facilities of Urban Railway (I) (도시철도 선로안전시설에 관한 고찰(I))

  • Lee Seong-Won;Kim Seung-Hwan;Shin Seung-Kyo;Kim Hong-Seuk
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1150-1155
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    • 2004
  • In this paper, safety requirements for guard rails, buffer stops, defensive structures, anti-fire facilities, and safety sidings are studied to establish a standard. Various kinds of guard rails and their construction methods are investigated. Researches on the level difference of main track and guard rail, joint. length, and fastening force of guard rail are done. The classification of buffer stops, defensive structures, anti-fire facilities, and safety sidings and its characteristics are examined. From this study, fundamental data on the safety facilities of urban railway system are established.

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Estimations of the Hysteretic Damping by Controlled Joint Flexibilities (결합부 유연성에 따른 감쇠거동에 관한 고찰 : 히스테레틱 감쇠)

  • 윤성호
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.258-264
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    • 1999
  • The purpose of this paper is to investigate the damping behavior of a flexible joint. The slip at a structrual joint is selected at the tips of two identical cantilever beams adjoining each other. Both the direction of normal force and its magnitude varies due to the global deformation of the structure from mode to mode in the friction model. The friction dependent on vibration displacements resultsin the same functional behavior of the hysteretic material damping. Linearized energy loss factors are obtained as functions of both linear and torsional spring stiffness for their groups of symmetric and anti-symmetric modes, respectively. Experimental measurements as made for comparisons with analytical estimations by controlling the magnitude of fastening torque in the fastener, Hi-Lite. Trends on damping levelsmeasured in a very common vibration test method make an excellent agreement on the estimated damping levels.

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Development of a Dual-arm Collaborative Robot System for Chemical Drum Assembly

  • Gi-Seong Kim;Sung-Hun Jeong;Shi-Baek Park;Han-Sung Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_1
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    • pp.545-551
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    • 2023
  • In this paper, a robot automation methodology for chemical drum assembly in semiconductor industries are presented. Robot automation is essential to resolve safety issues in which operators are directly or indirectly exposed to chemicals or fumes in assembling dispense heads on chemical drums. However, the chemical drum assembling process involves complex and difficult tasks, such as mating male/female keycodes and fastening screws with large-diameter, which may be very difficult to be performed by a single-arm robot with a commercial rigid F/T sensor. In order to solve the problems, a method for assembling a chemical drum using dual-arm collaborative robot system, compliance F/T sensor, robot vision and gripper is presented.

Finite Element Analysis of Concrete Railway Sleeper Damaged by Freezing Force of Water Penetrated into the Inserts (고속철도 콘크리트 궤도 매립전 내 침투수의 결빙압에 의한 균열손상해석)

  • Moon, Do-Young;Zi, Goang-Seup;Kim, Jin-Gyun;Jang, Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.14 no.3
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    • pp.240-247
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    • 2011
  • Finite element analysis was undertaken to investigate the effect of freezing force of water unexpectedly penetrated into inserts used in railway sleeper on pullout capacity of anchor bolts for fixing base-plate onto concrete sleeper. Based on the in-situ investigation and measurement of geometry of railway sleeper and rail-fastener, the railway sleeper was modeled by 3D solid elements. Nonlinear and fracture properties for the finite element model were assumed according to CEB-FIP 1990 model code. And the pullout maximum load of anchor bolt obtained from the model developed was compared with experimental pullout maximum load presented by KRRI for verification of the model. Using this model, the effect of position of anchor bolt, amount of fastening force applied to the anchor bolt, and compressive strength of concrete on pull-out capacity of anchor bolts installed in railway sleeper was investigated. As a result, it is found that concrete railway sleepers could be damaged by the pressure due to freezing of water penetrated into inserts. And the pullout capacity of anchor bolt close to center of railway is slightly greater than that of the others.

Optimum Design of Lock Snap-fit Using Design of Experiment (실험계획법을 이용한 이탈방지 스냅핏의 최적설계)

  • Son, In-Seo;Shin, Dong-Kil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.8
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    • pp.378-385
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    • 2017
  • This study investigated the design of a snap fit, which is widely used for fastening plastic parts. We analyzed the assembly mechanism of a lock snapfit, measured the assembly force and separation force based on the design of experiments, and derived a regression equation through an analysis of variance. The response surface methodology was also used. Polybutylene terephthalate was used to fabricate specimens, and the assembly force and separation force were measured using a micro-tensile tester. The length, width, thickness, and interference were considered as factors. A second-order regression model was used to derive the regression equation. The assembly force decreased with increasing length and width, but it increased with increasing thickness and interference. The finite element method was used to analyze the assembly mechanics. The width decreased the assembly force by increasing the ductility. The influences of the factors for low assembly force and high release force were shown to be opposite to each other. It was necessary to design a structure that minimized the assembly force while maintaining an appropriate level of separation force.

Experimental Study of Characteristics of Longitudinal Resistance Behavior of Fasteners in Concrete Track on Bridges (교량 상 콘크리트궤도 체결장치의 종저항 거동특성에 대한 실험적 연구)

  • Yun, Kyung-Min;Park, Beom-Ho;Min, Kyung-Hwan;Lim, Nam-Hyoung
    • Journal of the Korean Society for Railway
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    • v.19 no.5
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    • pp.638-646
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    • 2016
  • CWR (continuous welded rail) tracks on high-speed railway bridges have much more complicated axial force distributions caused by track-bridge interaction than those behaviors on embankments, and additional problems caused by track-structure interaction with the axial force of the CWR. In order to analyze and limit other physical phenomena caused by track-bridge interaction, a design guideline (KR C-08080, longitudinal track-bridge interaction analysis) is used when designing CWR track on bridges. Domestic analysis and design methods for track-bridge interaction follow the UIC 774-3R, and they suggest conservative methods and deterministic properties. Recently, many studies analyzing the methods of track-bridge interaction considering the loading history are being carried out; however, there has been insufficient studies of the variation of the resistance properties with a consideration of the actual loading history. In this study, the performances of rail fastening systems used for concrete track on bridges were tested and analyzed while considering the loading history. For this purpose, longitudinal and vertical loading combinations, applied in order to simulate the practical conditions and resistance characteristics (stiffness and elastic limit displacement), are analyzed through the experimental results. Also, a comparison study was conducted with the properties in the KR Code.

Lateral deformation capacity and stability of layer-bonded scrap tire rubber pad isolators under combined compressive and shear loading

  • Mishra, Huma Kanta;Igarashi, Akira
    • Structural Engineering and Mechanics
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    • v.48 no.4
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    • pp.479-500
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    • 2013
  • This paper presents the experimental as well as analytical study conducted on layer-bonded scrap tire rubber pad (STRP) isolators to develop low-cost seismic isolators applicable to structures in developing countries. The STRP specimen samples were produced by stacking the STRP layers one on top of another with the application of adhesive. In unbonded application, the STRP bearings were placed between the substructure and superstructure without fastening between the contact surfaces which allows roll-off of the contact supports. The vertical compression and horizontal shear tests were conducted with varying axial loads. These results were used to compute the different mechanical properties of the STRP isolators including vertical stiffness, horizontal effective stiffness, average horizontal stiffness and effective damping ratios. The load-displacement relationships of STRP isolators obtained by experimental and finite element analysis results were found to be in close agreement. The tested STRP samples show energy dissipation capacity considerably greater than the natural rubber bearings. The layer-bonded STRP isolators serve positive incremental force resisting capacity up to the shear strain level of 150%.

The Development of Pyrotechnically Releasable Mechanical Linking Device Using Pressure Cartridge (압력카트리지를 이용한 파이로 분리장치 개발)

  • Kim, Dong-Jin;Lee, Yeung-Jo;Ko, Young-Kyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.340-343
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    • 2011
  • Explosive bolts are reliable and efficient mechanical fastening devices having the special feature of a built-in release. The disadvantage of explosive bolt lies in that it is based on the high explosive effect of a pyrotechnic charge. The aim of the present work is to propose a pyrotechnically releasable mechanical linking device for two mechanical elements that does not suffer from such drawbacks. The pyro-lock using the pressure cartridge has the release characteristic without fragmentation and minimum pyro-shock. The present work is focused on the design, the interpretation of structure, the separation mechanism, separation force, and the results of various tests.

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