• Title/Summary/Keyword: Fan Blade

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THE PERFORMANCE IMPROVEMENT OF VACUUM CLEANER BY ANALYSIS OF THE FLOW AROUND CENTRIFUGAL FAN (진공청소기용 원심팬 주위의 유동해석을 통한 성능개선)

  • Park, J.W.;Ki, M.C.;Park, H.K.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.10a
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    • pp.82-87
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    • 2007
  • A cleaner has trouble with too much noise and power consumption. To solve these problems, the investigation for motors, which are the main component of vacuum cleaner, is required. However, it is difficult to analyze the flow by the experimental means because of the high speed of the fan rotation ranging from 30,000 rpm to 50,000 rpm. Moreover it takes much time to perform the numerical simulation for the flow. In this research, it is aimed to analyse the flow through the centrifugal fan which is believed to be a main noise source, by the computational method. The efficiency of the centrifugal fan is affected by friction loss, shock loss and so on. Those losses depend on factors like the velocity of impeller, blade shape and etc. Accordingly, the influence of the shape of impeller on the flow is investigated in this study. The computational analysis was done by changing impeller shapes. The flow around the centrifugal fan is simulated by applying the moving mesh. To verify the validity of the computation results, the air flow rate and the pressure field to the cleaner is compared with the experimental data. All simulations are performed by using commercial code SC/Tetra. The calculated results show good agreement with the experimental ones qualitatively and it is believed to be promising to use computational simulation in the improvement of the vacuum cleaner performance.

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Numerical Analysis of Aerodynamic Characteristics and Performance Analysis on H-rotor with Various Solidities (솔리디티에 따른 H-로터의 공기역학적 특성 및 성능해석)

  • Joo, Sungjun;Lee, Juhee
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.6
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    • pp.5-13
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    • 2016
  • Three-dimensional unsteady numerical analysis has been performed to observe aerodynamic characteristics of a H-rotor. Generally, the structure of the H-rotor is simple but the aerodynamic characteristics are exceptionably complicated since the angle of attacks and incident velocities to a blade are considerably varied according to the azimuth angles and solidities. The blade in the upwind revolution between 0 to 180 degree obtains aerodynamic energy from the free stream but the blade in the downwind revolution between 180 to 360 degree does not. When the rotating speed increases, the blade in the downwind revolution accelerates the air around the blade like a fan and it consumes the energy and shows negative torque in the area. On the other hand, the direction of the free stream is bent because of the interaction between blade the free stream. Therefore, the operation point (highest power coefficient) appears at a lower tip-speed-ratio what it is expected.

Numerical and experimental investigations on the aerodynamic and aeroacoustic performance of the blade winglet tip shape of the axial-flow fan (축류팬 날개 끝 윙렛 형상의 적용 유무에 따른 공기역학적 성능 및 유동 소음에 관한 수치적/실험적 연구)

  • Seo-Yoon Ryu;Cheolung Cheong;Jong Wook Kim;Byeong Il Park
    • The Journal of the Acoustical Society of Korea
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    • v.43 no.1
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    • pp.103-111
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    • 2024
  • Axial-flow fans are used to transport fluids in relatively low-pressure flow regimes, and a variety of design variables are employed. The tip geometry of an axial fan plays a dominant role in its flow and noise performance, and two of the most prominent flow phenomena are the tip vortex and the tip leakage vortex that occur at the tip of the blade. Various studies have been conducted to control these three-dimensional flow structures, and winglet geometries have been developed in the aircraft field to suppress wingtip vortices and increase efficiency. In this study, a numerical and experimental study was conducted to analyze the effect of winglet geometry applied to an axial fan blade for an air conditioner outdoor unit. The unsteady Reynolds-Averaged Navier-Stokes (RANS) equation and the FfocwsWilliams and Hawkings (FW-H) equation were numerically solved based on computational fluid dynamics techniques to analyze the three-dimensional flow structure and flow noise numerically, and the validity of the numerical method was verified by comparison with experimental results. The differences in the formation of tip vortex and tip leakage vortex depending on the winglet geometry were compared through a three-dimensional flow field, and the resulting aerodynamic performance was quantitatively compared. In addition, the effect of winglet geometry on flow noise was evaluated by numerically simulating noise based on the predicted flow field. A prototype of the target fan model was built, and flow and noise experiments were conducted to evaluate the actual performance quantitatively.

An Analysis of the Flow Field and Radiation Acoustic Field of a Centrifugal Impeller with Wedge(I) -An Analysis of the Flow Field and Aeroacoustic Source- (웨지가 있는 원심 임펠러의 유동 및 방사 음향장 해석(I) -유동장 및 소음원 해석-)

  • Lee, Deok-Ju;Jeon, Wan-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.9
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    • pp.1157-1164
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    • 2001
  • Centrifugal fans are widely used and the noise generated by these machines causes one of the most serious problems. In general, the centrifugal fan noise is often dominated by tones at BPF(blade passage frequency) and its higher harmonics. This is a consequence of the strong interaction between the flow discharged from the impeller and the cutoff in the casing. However, only a few research have been carried out on predicting the noise because of the difficulty in obtaining detailed information about the flow field and casing effects on noise radiation. The objective of this study is to understand the generation mechanism of sound and to develop a prediction method for the unsteady flow field and the acoustic pressure field of a centrifugal fan. We assume that the impeller rotates with a constant angular velocity and the flow field of the impeller is incompressible and inviscid. So, a discrete vortex method(DVM) is used to model the centrifugal fan and to calculate the flow field. The force of each element on the blade is calculated by the unsteady Bernoulli equation. Lowsons method is used to predict the acoustic source. In order to compare the experimental data, a centrifugal impeller and wedge introduced by Weidemann are used in the numerical calculation and the results are compared with the experimental data. Reasonable results are obtained not only for the peak frequencies but also for the amplitudes of the tonal.

Numerical Analyses on the Aerodynamic Characteristics of an Axial Type In-line Duct Fan (축류식 In-line duct fan의 공력특성에 관한 전산해석)

  • Cho, Lee-Sang;Ahn, Kwang-Weon;Cho, Jin-Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.4
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    • pp.1-11
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    • 2004
  • Numerical analyses on the aerodynamic characteristics of a counter rotating axial flow fan were conducted for the development of an axial type in-line duct fan. The counter rotating fan has a front rotor and a rear rotor which are counter rotating each other. Blade design of the counter rotating fan was done by extension of design method for axial flow fan which consists of rotor and stator blades. Through flow analysis was performed using matrix method which is applied for flow fields prediction of compressors or turbines. Aerodynamic characteristics and characteristic curves of the counter rotating fan were analyzed by expansion of the frequency domain panel method with duct modeling. Pressure losses were higher at leading edge and hub region of rotor blades. Characteristic curve of the counter rotating fan was overpredicted without consideration of viscous effect.

An investigation on development of bus electrical cooling fan system (상용차용 전동 쿨링팬 개발에 관한 연구)

  • Kim, Joo-Han;Jung, In-Soung;Seo, Jung-Moo;Hur, Nahm-Keon;Jung, Jae Hyuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.144.1-144.1
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    • 2010
  • 현재의 세계 자동차 시장은 석유 자원의 고갈과 전자화로 높은 연비의 기술적 성숙을 요구하고 있으며, 이는 미래 자동차 기술의 전동화를 가속시키고 있음에 따라 종래 엔진부하로 사용되는 시스템 및 유압시스템의 전동화 기술추이가 지속적으로 증가하고 있다. 이중 엔진 부하 메커니즘의 하나인 엔진 쿨링 팬 분야는 소비용량이 크고, 고 연비증감 기술증진의 전동화에 따른 차량 성능개선의 효과가 높아 실용 전동화 용의성에 의해 새로운 최우선 차량 전동부하로 나타나고 있다. 특히, 대형 차량(버스, 트럭)의 엔진 Cooling Fan 시스템은 차량 연비저감의 주요원 중에 하나로 대두되고 있으며, 도시 소음의 주된 요인이 되고 있어 전동화 기술개발의 필요성이 매우 높다. 전동 Cooling Fan 시스템은 종래 엔진 구동형 시스템에 비하여 엔진부하를 감소시킬 수 있고, 차량 연비향상 및 유해배출 가스를 저감시킴으로 기술적, 환경적 개발효과가 매우 높다. 본 연구에서는 쿨링팬 고출력 BLDC모터 설계제작에 관한 내용과, 최적 팬 블레이드 설계제작, 마지막으로 개발 전동 쿨링팬 성능평가에 관한 내용이 포함되어 있다.

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Flow Measurements and Performance Analysis using a 5-Hole Pitot Tube and a Rotating Hot-Wire Probe in an Axial Flow Fan (5공 피토관 및 회전 열선 유속계에 의한 축류 홴 내부 유동장 계측 및 평가)

  • Jang, Choon-Man;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.12
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    • pp.1750-1757
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    • 2003
  • This paper describes the flow measurements inside the blade passage of an axial flow fan by using a rotating hot-wire probe sensor from a relative flame of reference fixed to the rotor blades. The validity of fan rotor designed by a streamline curvature equation was performed by the measurement of the three-dimensional flow upstream and downstream of the fan rotor using a 5-hole pitot tube. The vortical flow structure near the rotor tip can be clearly observed by the measurements of a relative velocity and its fluctuation on quasi-orthogonal planes to a tip leakage vortex. Larger vortical flow, which results in higher blockage in the main flow, is formed according to decrease a flow rate. The vortical flow spreads out to the 30 percent span from the rotor tip at near stall condition. In the design operating condition, the tip leakage vortex is moved downstream while the center of the vortex keeps constant in the spanwise direction. Detailed characteristics of a velocity fluctuation with relation to the vortex were also analyzed.

Numerical Optimization of a Multi-blades Centrifugal Fan for High-efficiency Design (원심다익송풍기의 고효율 설계를 위한 수치최적설계)

  • Seo, Seoung-Jin;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.3 s.24
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    • pp.32-38
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    • 2004
  • Shape of a multi-blades centrifugal fan is optimized by response surface method based on three-dimensional Navier-Stokes analysis. For numerical analysis, Reynolds-averaged Navier-Stokes equations with standard $k-{epsilon}$ turbulence model are transformed into non-orthogonal curvilinear coordinate system, and are discretized with finite volume approximations. Due to the large number of blades in this centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models for economic calculations. Optimizations with and without constraints are carried out. Design variables, location of cur off, radius of cut off, expansion angle of scroll and width of impeller were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. The correlation of efficiency with relative size of inactive zone at the exit of impeller is discussed as well as with average momentum fluxes in the scroll.

The Flow Analysis for Vibration and Noise Diagnostic of Vacuum Cleaner Fan Motor (진공청소기 팬 모터의 진동 및 소음원인 분석을 위한 유동해석)

  • 김재열;곽이구;안재신;양동조;송경석;박기형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.56-63
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    • 2004
  • Recently technology resulted in highly efficient and multiple-functional electric appliances considering environmental problems. One of the environmental problems is noise of a product in respect to its function. A vacuum cleaner is an essential electric appliance in our daily lives. However, severe noise resulted from high motor speed for improving the function of the appliance is a nuisance for the user. This noise is caused by vibration from various parts of the appliance and fluid noise during a series of intake and exhaust processes while rotating the impeller connected to the axle at a high speed of the fan motor inside the vacuum cleaner rotating around 30,000-35,000rpm. Despite the fact that many researchers conducted studies on reducing the noise level of the fan motor in a vacuum cleaner, only few studies have been conducted considering both the theoretical and experimental aspects using fluid analysis by measuring vibration and noise. Moreover, there has not been a study that accurately compared major noise data obtained considering both of the aspects. In this study, both aspects were considered by considering the following experimental and theoretical methods to verify the major causes of noise from the fan motor in a vacuum cleaner.

Experimental Study on the Performance of a Forward-Curved Centrifugal Fan for an Automotive Air-Conditioner (자동차 에어컨용 전곡형 원심 송풍기의 공력성능 분석)

  • Kwon, Eui-Yong;Cho, Nam-Hyo
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.122-128
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    • 2000
  • Aerodynamic optimization of an automotive air-conditioning blower is a hard task because of the highly complex flow phenomena related to three-dimensional flow separations and the unsteady nature caused by the interaction between primary and secondary air flows throughout the fan. In this paper, an aerodynamic study on a forward-curved centrifugal fan has been carried out Firstly we obtained the fan performance curves versus flow rates showing its unstable nature in the surging operation range. Secondly aerodynamic characterizations were carried out by investigating the velocity and pressure fields in the casing flow passage using a 5-hole pilot probe, at different operating conditions. Surface flow pattern near the cut-off area exhibits similar flow behavior above the best efficiency operating point, although the pressure level increases substantially with the Increase of flow rate. Vorticity in the casing passage flow occurs in all (low rates, downstream from the r-Z plane $\theta$=120 deg., where the position of its core changes with the circumferential location. Although complex, the general flow behavior were common, giving insight in its main aerodynamic features.

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