• Title/Summary/Keyword: Fairing

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Prediction of Welding Deformation for Fillet Welded Girder and Stringer Structure (필릿 용접된 거더와 종통재 구조의 용접변형 예측)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.57-62
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    • 2003
  • The block assembly of ship consists of a certain type of heat processes such as cutting, bending, welding, residual stress relaxation and fairing. The residual deformation due to welding is inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper proposes a simplified analysis method to predict the welding deformation of panel block structure. For this purpose, a simple prediction model for fillet welding deformations has been derived based on numerical and experimental results through the regression analysis. On the basis of these results, the simplified analysis method has been applied to some examples to show its validity.

Definition of Ship Hull using $GC^1$ Surface ([$GC^1$] 곡면을 이용한 선형의 표현)

  • J.S. Park;D.J. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.32-40
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    • 1994
  • This paper describes a smooth surface interpolating method of ship hull using a three-dimensional currie net that comes from the mesh curve fairing process. Geometric continuity(($GC^1$) is preserved across the boundary curve between patches. The three-dimensional curve net can have nonrectangular topologies, such as triangular and pentagonal topology. Among the boundary curve interpolation methods, Hermite blended Coons patch, Convex combination, and Gregory patch interpolation method are used to generate the ship hull surface. To check the fairness of the surface, the numerical method of surface/surface intersection problem is adopted. An application to an actual ship hull is given as an example.

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Welding Distortion Characteristics of Door Openings According to Changing Shape of Stiffener (Door Opening부의 보강재 형상변화에 따른 용접 변형 특성)

  • Lee, Dong-Hun;Seo, Jung-Kwan;Yi, Myung-Su;Hyun, Chung-Min
    • Journal of Ocean Engineering and Technology
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    • v.33 no.2
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    • pp.153-160
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    • 2019
  • Welding often results in welding distortion during the assembly process. The welding distortion of thin-plate structures such as the living quarters of ships and offshore installations is a more significant problem than in the case of thick-plate structures. Pre-stressing/heating and fairing, which are additional works to mitigate and control welding distortion, are inevitable, and the construction planning is accordingly delayed. In order to prevent welding distortion and minimize the additional work during the assembly process, increasing the plate thickness and/or the number of stiffeners may be a simple solution, but it may give rise to problems related to cost and weight. In this study, the welding distortion control effect of the type of stiffeners on the door openings of various living quarter structures was investigated using an experimental method and a finite element method. The results showed the feasibility of mitigating and controlling the welding distortion, and the optimum selection of the type of stiffeners was confirmed.

Prediction of Pressure Fluctuations on Hammerhead Vehicle at Transonic Speeds Using CFD and Semi-empirical Formula Considering Spatial Distribution (CFD와 공간분포를 고려한 반경험식을 이용한 해머헤드 발사체의 천음속 압력섭동 예측)

  • Kim, Younghwa;Nam, Hyunjae;Kim, June Mo;Sun, Chul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.6
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    • pp.457-464
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    • 2021
  • To analyze the buffet phenomenon that causes serious vibration loads on a satellite launch vehicle, the pressure fluctuations on a hammerhead launch vehicle at transonic speeds are predicted by coupling CFD analysis and semi-empirical methods. From the RANS simulation, shock oscillation region, separation region, and separation reattachment region are identified, and the boundary layer thickness, the displacement thickness, and flow properties at boundary layer edge are calculated. The pressure fluctuations and power spectra on the hammerhead fairing are predicted by coupling RANS results and semi-empirical methods considering spatial distribution, and compared with the experimental data.

Wind-induced vibrations and suppression measures of the Hong Kong-Zhuhai-Macao Bridge

  • Ma, Cunming;Li, Zhiguo;Meng, Fanchao;Liao, Haili;Wang, Junxin
    • Wind and Structures
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    • v.32 no.3
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    • pp.179-191
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    • 2021
  • A series of wind tunnel tests, including 1:50 sectional model tests, 1:50 free-standing bridge tower tests and 1:70 full-bridge aeroelastic model tests were carried out to systematically investigate the aerodynamic performance of the Hong Kong-Zhuhai-Macao Bridge (HZMB). The test result indicates that there are three wind-resistant safety issues the HZMB encounters, including unacceptable low flutter critical wind speed, vertical vortex-induced vibration (VIV) of the main girder and galloping of the bridge tower in across-wind direction. Wind-induced vibration of HZMB can be effectively suppressed by the application of aerodynamic and mechanical measures. Acceptable flutter critical wind speed is achieved by optimizing the main girder form (before: large cantilever steel box girder, after: streamlined steel box girder) and cable type (before: central cable, after: double cable); The installations of wind fairing, guide plates and increasing structural damping are proved to be useful in suppressing the VIV of the HZMB; The galloping can be effectively suppressed by optimizing the interior angle on the windward side of the bridge tower. The present works provide scientific basis and guidance for wind resistance design of the HZMB.

Aerodynamic shape optimization emphasizing static stability for a super-long-span cable-stayed bridge with a central-slotted box deck

  • Ledong, Zhu;Cheng, Qian;Yikai, Shen;Qing, Zhu
    • Wind and Structures
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    • v.35 no.5
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    • pp.337-351
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    • 2022
  • As central-slotted box decks usually have excellent flutter performance, studies on this type of deck mostly focus on the vortex-induced vibration (VIV) control. Yet with the increasing span lengths, cable-supported bridges may have critical wind speeds of wind-induced static instability lower than that of the flutter. This is especially likely for bridges with a central-slotted box deck. As a result, the overall aerodynamic performance of such a bridge will depend on its wind-induced static stability. Taking a 1400 m-main-span cable-stayed bridge as an example, this study investigates the influence of a series of deck shape parameters on both static and flutter instabilities. Some crucial shape parameters, like the height ratio of wind fairing and the angle of the inner-lower web, show opposite influences on the two kinds of instabilities. The aerodynamic shape optimization conducted for both static and flutter instabilities on the deck based on parameter-sensitivity studies raises the static critical wind speed by about 10%, and the overall critical wind speed by about 8%. Effective VIV countermeasures for this type of bridge deck have also been proposed.

Practical countermeasures for the aerodynamic performance of long-span cable-stayed bridges with open decks

  • Zhou, Rui;Yang, Yongxin;Ge, Yaojun;Mendis, Priyan;Mohotti, Damith
    • Wind and Structures
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    • v.21 no.2
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    • pp.223-239
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    • 2015
  • Open decks are a widely used deck configuration in long-span cable-stayed bridges; however, incorporating aerodynamic countermeasures are advisable to achieve better aerodynamic performance than a bluff body deck alone. A sectional model of an open deck cable-stayed bridge with a main span of 400 m was selected to conduct a series of wind tunnel tests. The influences of five practical aerodynamic countermeasures on flutter and vortex-induced vibration (VIV) performance were investigated and are presented in this paper. The results show that an aerodynamic shape selection procedure can be used to evaluate the flutter stability of decks with respect to different terrain types and structural parameters. In addition, the VIV performance of $\prod$-shaped girders for driving comfortableness and safety requirements were evaluated. Among these aerodynamic countermeasures, apron boards and wind fairings can improve the aerodynamic performance to some extent, while horizontal guide plates with 5% of the total deck width show a significant influence on the flutter stability and VIV. A wind fairing with an angle of $55^{\circ}C$ showed the best overall control effect but led to more lock-in regions of VIV. The combination of vertical stabilisers and airflow-depressing boards was found to be superior to other countermeasures and effectively boosted aerodynamic performance; specifically, vertical stabilisers significantly contribute to improving flutter stability and suppressing vertical VIV, while airflow-depressing boards are helpful in reducing torsional VIV.

Numerical Analysis of Stall Characteristics for Turboprop Aircraft (터보프롭 항공기의 실속 특성 수치해석)

  • Park, Young Min;Chung, Jin Deog
    • Aerospace Engineering and Technology
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    • v.11 no.2
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    • pp.65-72
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    • 2012
  • Numerical simulations were performed to study the stall characteristics of turboprop aircraft. Stall characteristics were qualitatively investigated using the computational results of various configurations based on the combinations of propeller and high lift device. For the analysis of stall characteristics, three-dimensional Navier-Stokes solver with Spalart-Allmaras turbulence model was used and the relative motion between propeller and wing was simulated using sliding mesh technique. For the cruise configurations, major flow separation was occurred at the fuselage/wing fairing and the separation was reduced under propeller slipstream condition. For the high lift device configuration without propeller, major flow separation was occurred at the outboard side of nacelle. With rotating propeller, early stall onset due to low relative velocity and high effective angle of attack was observed on the outboard wing section. Regarding rotating direction of propeller, inboard-down direction was preferred due to the stall delay effect of propeller slipstream.

The compatible non-explosive separation device for various pre-loads using the Ni-Cr wire and Kevlar rope (다양한 사전하중에 적용할 수 있는 Ni-Cr wire와 Kevlar rope를 이용한 위성 분리장치)

  • Hwang, Hyun-Su;Kim, Byung-Kyu;Jang, Young-Keun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.2
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    • pp.150-155
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    • 2013
  • We present a kevlar rope based Non-Explosive Actuator(NEA) device which has simple structure and is activated by burning Ni-Cr wire. Through performance test, we find it can be operated under various pre-load by simply changing turn number of Ni-Cr wire. It shows release time of 680ms and shock level of 110G under pre-load of 6.0kN. Launching environment and space environment tests are planned to verify performance of the NEA based on European Satellite Agency test manual. Conclusively, we expect the proposed NEA can be applicable to release solar panel and fairing separation.

Structural Vibration Analysis of Electronic Equipment for Satellite under Launch Environments (발사환경에 대한 인공위성 전장품의 구조진동 해석)

  • 박태원;정일호;한상원;김성훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.768-771
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    • 2003
  • The impulse between launch vehicle and atmosphere can generate a lot of noise and vibration during the process of launching a satellite. Structurally, electronic equipment (KOMPSAT 2, RDU : Remote Drive Unit) of a satellite consists of aluminum case containing PCB (Printed circuit boards). Each PCB has resistors and IC (Integrated circuits). Noise and vibration of wide frequency band are transferred to the inside of fairing, subsequently creating vibration of the electronic equipment of the satellite. In this situation. random vibration can cause malfunctioning of the electronic equipment of the device. Furthermore, when tile frequency of random vibration meets with natural frequency of PCB. fatigue fracture nay occur in the part of solder joint. The launching environment, thus. needs to be carefully considered when designing the electronic equipment of a satellite. In general. the safety of the electronic equipment is supposed to be related to the natural frequency, shapes of mode and dynamic deflection of PCB in the electronic equipment. Structural vibration analysis of PCB and its electronic components can be performed using either FEM(Finite Element Method) or vibration test. In this study. the natural frequency and dynamic deflection of PCB are measured by FEM, aud the safety of the electronic components of PCB is being evaluated according to the results. This study presents a unique method for finite element modeling and analysis of PCB and its electronic components. The results of FEA are verified by vibration test. The method proposed herein may be applicable to various designs from the electronic equipments of a satellite to home electronics.

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