• Title/Summary/Keyword: Failure mode effect analysis

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Study on the Autofrettage Pressure for SCBA Type3 Cylinder (공기호흡기용 Type3 용기의 자긴압력과 수명에 관한 연구)

  • Kim, Kwang Seok;Lee, Kyomin;Lee, Jaehun;Cho, Seongmin
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.3
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    • pp.53-56
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    • 2016
  • In this study, experiments and finite element method analysis were used to determine the autofrettage pressure that is optimal and then maximizes the cycling life of Type3 composite cylinders used in self-contained breathing apparatus. For both approaches, the cylinders were pressurized at 100, 110, ${\ldots}$, 290 % of the test pressure, respectively. The stresses were computed by the FEM analysis; while the strains of cylinders were recorded and the failure modes were monitored during the cycling test. As a result, from the good agreements between the simulations and experiments, it was concluded that at least 70 % of the test pressure should be applied as the autofrettage pressure in order to takes visible effect on the cycling life, and 160 % of the test pressure induces the maximum cycling life and the desired failure mode.

Catastrophe analysis of active-passive mechanisms for shallow tunnels with settlement

  • Yang, X.L.;Wang, H.Y.
    • Geomechanics and Engineering
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    • v.15 no.1
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    • pp.621-630
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    • 2018
  • In the note a comprehensive and optimal passive-active mode for describing the limit failure of circular shallow tunnel with settlement is put forward to predict the catastrophic stability during the geotechnical construction. Since the surrounding soil mass around tunnel roof is not homogeneous, with tools of variation calculus, several different curve functions which depict several failure shapes in different soil layers are obtained using virtual work formulae. By making reference to the simple-form of Power-law failure criteria based on numerous experiments, a numerical procedure with consideration of combination of upper bound theorem and stochastic medium theory is applied to the optimal analysis of shallow-buried tunnel failure. With help of functional catastrophe theory, this work presented a more accurate and optimal failure profile compared with previous work. Lastly the note discusses different effects of parameters in new yield rule and soil mechanical coefficients on failure mechanisms. The scope of failure block becomes smaller with increase of the parameter A and the range of failure soil mass tends to decrease with decrease of unit weight of the soil and tunnel radius, which verifies the geomechanics and practical case in engineering.

Reliability Improvement of an Auto Transfer Switch (자동 전환 개폐기의 신뢰성 향상에 관한 연구)

  • Cho, Hyung Jun;Baek, Jung-Ho;Yeu, Bong-Ki;Kang, Tae-Seok;Kim, Kil-Sou;Yang, Il Young;Yoo, Hwan Hee;Yu, Sang Woo;Kim, Yong Soo
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.162-170
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    • 2016
  • Purpose: The purpose of this study was to analyze the failure modes of an auto transfer switch (ATS), determine the most common failure mechanisms, and iterate the design to improve reliability. Methods: We carried out failure mode and effect analysis (FMEA) to determine the failure modes and mechanisms. We identified the parts or modules that required improvement via two-stage quality function deployment based on FMEA, and improvements to reliability were monitored using the Gomperz growth model. Results: The main failure modes of the ATS were damage to, and deformation of, the stator / movable element due to repetitive movements. Five iterations of design modification were carried out, and the mean time to failure (MTTF) increased to 14,539 cycles, corresponding to 85% of the target MTTF. The Gompertz growth model indicates that the 10th iteration of design modification is expected to achieve the target MTTF. Conclusion: We improved the reliability of mechanical parts via failure mode analysis, and characterized the iterative improvements in the MTTF using the Gompertz growth model.

Fault Prognostics of a SMPS based on PCA-SVM (PCA-SVM 기반의 SMPS 고장예지에 관한 연구)

  • Yoo, Yeon-Su;Kim, Dong-Hyeon;Kim, Seol;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.47-52
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    • 2020
  • With the 4th industrial revolution, condition monitoring using machine learning techniques has become popular among researchers. An overload due to complex operations causes several irregularities in MOSFETs. This study investigated the acquired voltage to analyze the overcurrent effects on MOSFETs using a failure mode effect analysis (FMEA). The results indicated that the voltage pattern changes greatly when the current is beyond the threshold value. Several features were extracted from the collected voltage signals that indicate the health state of a switched-mode power supply (SMPS). Then, the data were reduced to a smaller sample space by using a principal component analysis (PCA). A robust machine learning algorithm, the support vector machine (SVM), was used to classify different health states of an SMPS, and the classification results are presented for different parameters. An SVM approach assisted by a PCA algorithm provides a strong fault diagnosis framework for an SMPS.

Interfacial stress assessment at the cracked zones in CFRP retrofitted RC beams

  • Hojatkashani, Ata;Kabir, Mohammad Zaman
    • Structural Engineering and Mechanics
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    • v.44 no.6
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    • pp.705-733
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    • 2012
  • In this work, an experimental examination was carried out to study interfacial stresses developed at the junction zones between carbon fiber reinforced plastic (CFRP) fabrics (~1 mm thickness) and tensile concrete portion in CFRP retrofitted RC beams. In this respect, initially six similar RC beams of $150{\times}150{\times}1000mm$ dimensions were prepared. Three of which were strengthened with CFRP fabrics at the tensile side of the beams. Furthermore, a notch was cut at the center of the bottom surface for all of the studied beams. The notch was 15 mm deep and ran across the full width of tension side of the beams. The mentioned interfacial stresses could be calculated from strains measured using strain gauges mounted on the interface zone of the tensile concrete and the CFRP sheet. Based on the results obtained, it is shown that interfacial stresses developed between CFRP fabrics and RC beam had a noticeable effect on debonding failure mode of the latter. The load carrying capacity of CFRP strengthened RC specimens increased ~75% compared to that of the control RC beams. This was attributed to the enhancement of flexural mode of the former. Finally, finite element analysis was also utilized to verify the measured experimental results.

The Optimization Study on the Test Method of Remanufactured Power Steering Oil Pump by Using FMEA (FMEA를 활용한 재제조 파워스티어링 오일펌프 시험법에 대한 최적화 연구)

  • Seo, Youngkyo;Jung, Dohyun;Yu, Sangseok;Rha, Wanyong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.90-98
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    • 2016
  • Currently government certified test method for an automobile remanufactured products is insufficient. Thus many automotive parts in the remanufacturing market are lacking proper evaluation criteria and production of defective products are causing customer dissatisfaction. In this paper a power steering oil pump, which requires stringent manufacturing standards, is studied by the failure mode and effect analysis approach. The research suggested that the test criteria such as discharge flow characteristic test, tightness test, pulley run-out test, pressure switch operation test, low temperature test and rotation pressure durability test should be performed to evaluate the reliability of remanufactured power steering oil pumps. As a result of tests, the performance of remanufactured power steering oil pump satisfied the evaluation criteria of pressure switch operation test and low temperature test. However, the remanufactured power steering oil pump failed to satisfy the evaluation criteria on discharge performance test, tightness test and pulley run-out test. These performance evaluation tests proved the necessity of standard process for the remanufactured power steering oil pump.

A Study on the Construction of Reliability Centered Maintenance System for Korean Tilting Train (한국형 틸팅열차의 신뢰성기반 유지보수 체계 구축에 관한 연구)

  • Seo, Sung-Il;Mun, Hyung-Suk;Eum, Ki-Young
    • Journal of the Korean Society for Railway
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    • v.10 no.5
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    • pp.520-526
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    • 2007
  • 본 논문에서는 한국형 틸팅열차의 유지보수 활동을 위해 신뢰성기반유지보수체계를 제안하였다. 열차시스템을 3단계의 교체 부품 단위로 분류하고, 각 단위에 대해 기능블록도를 작성한 후 고장모드 영향 분석을 실시하였다. 각 단위의 심각도를 결정한 후 유지보수 정책을 제안하였으며, 틸팅열차를 위한 유지보수 기준을 정하고, 실제 사례를 제시하였다. 제안된 신뢰성기반유지보수체계는 기존 유지보수 체계와도 호환성을 갖고 있으며, 안전성 향상과 유지보수 활동 효율화에 기여할 수 있다.In this paper, a reliability centered maintenance (RCM) system is proposed to perform maintenance action for Korean Tilting Train. The train system was divided into line replaceable units up to three steps. Functional block diagrams were drawn and failure mode effect analysis for the units was carried out. The criticality of each unit was determined and a maintenance policy was proposed. Maintenance and repair criteria for the tilting train were determined and an example was presented. The proposed RCM system is compatible with the previous maintenance system and contributes to improvement of safety and efficiency of maintenance action.

Disaster Risk Assessment by Work Unit of Construction Work for Improve the Efficiency of Design for Safety Task (설계의 안전성 검토(DFS) 업무의 효율성 증대를 위한 공동주택 건설공사의 단위작업별 재해위험성 평가)

  • Kim, Jin-Won;Kim, Jae-Jun
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.6
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    • pp.45-53
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    • 2018
  • The construction work to establish a safety management plan should be carried out Design for Safety(DFS) task by the designers from May 2016 according to the amendment of the Construction Technology Promotion Act. However, designers lack experience in construction work and lack of information on safety accidents, so it is not easy to predict a disaster that may occur during the construction phase. Therefore, the purpose of this study is to provide information about disasters that can occur in each construction work in order to enable designers to efficiently perform DFS task in the design phase. In this study, the construction work was classified by work unit and the disaster risk assessment was conducted using the Failure Mode and Effect Analysis technique. The disaster information by work unit analyzed in this study can be used to provide designers with an alternative to prevent disasters at the design stage. Disaster information by work unit of apartment construction can be used by designers to prepare an alternative for disaster prevention at the design stage.

An Experimental Study on the Effects of Bolted Connection Type on the Block Shear Failure (볼트이음방식의 블록전단파괴에 미치는 영향에 대한 실험적 연구)

  • Lee, Chin-Ok;Park, Gyung-Hyeon;Moon, Jiho;Lee, Hak-Eun;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.5566-5571
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    • 2012
  • Block shear failure is one of limit states, and demands great caution in designing the tension member or connection joint of steel structures. From many studies and design specification, it is shown that the effect of the bolted connection type on the block shear failure was not considered. In order to investigate the effect of the bolted connection type(bearing type connection and slip critical connection) on the mode/strength of the block shear failure, tensile experiment is conducted in this study. Differences about the failure mode according to the design specification, bearing type connection, and slip critical connection are proposed from the analysis of test results. The variation of the block shear failure strength due to the frictional force in the slip critical connection is also investigated.

Active Earth Pressure behind Rigid Retaining Wall Rotating about the Base (저점을 중심으로 회전하는 강성옹벽에 작용하는 주동토압)

  • 백규호
    • Journal of the Korean Geotechnical Society
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    • v.20 no.8
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    • pp.193-203
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    • 2004
  • Arching effects in backfill materials generate a nonlinear active earth pressure distribution on a rigid retaining wall with rough face, and arching effects on the shape of the nonlinear earth pressure distribution depends on the mode of wall movement. Therefore, the practical shape of failure surface and arching effect in the backfill changed with the mode of wall movement must be considered to calculate accurate magnitude and distribution of active earth pressure on the rigid wall. In this study, a new formulation for calculating the active earth pressure on a rough rigid retaining wall rotating about the base is proposed by considering the shape of nonlinear failure surface and arching effects in the backfill. In order to avoid mathematical complexities in the calculation of active earth pressure, the imaginary failure surface composed of four linear surfaces is used instead of the nonlinear failure surface as failure surface of backfills. The comparisons between predictions from the proposed equations and existing model test results show that the proposed equations produce satisfactory predictions.