• 제목/요약/키워드: Failure mode and effects analysis

검색결과 204건 처리시간 0.031초

현실적 공정 FMEA 평가기준 개발 (Practical Criteria for Process FMEA)

  • 김태혁;장중순;이은열
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제10권2호
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    • pp.123-135
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    • 2010
  • Failure mode and effects analysis (FMEA) is a widely used technique to assess or to improve reliability of products or processes at early stage of development. Traditionally, the prioritization of failures for corrective actions is performed by evaluating risk priority numbers (RPN). In practice, due to insufficient evaluation criteria specific to related products and processes, RPN is not always evaluated properly. This paper reestablishes an effective methodology for prioritization of failure modes in FMEA procedure. Revised evaluation criteria of RPN are devised and a refined FMEA sheet is introduced. To verify the proposed methodology, it is applied to inspection processes of PCB products.

역지밸브의 고장 원인 분석 (Analysis of Failure Causes for Check Valves)

  • 송석윤;유성연
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2005년도 연구개발 발표회 논문집
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    • pp.607-612
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    • 2005
  • Check valves playa vital role in the operation and protection of nuclear power plants. Check valves failure in nuclear power plants often lead to a plant transient or trip. An overview of the failure history of check valves needs to identify key area where resources can be best applied to further improve their reliability, and provide cost effective means for failure reduction. The analysis of historical failure data gives information on the populations of various types of check valves, the systems they are installed in, failure modes, effects, methods of detection, and the mechanisms of the failures. The results presented are based on information derived from operating records, nuclear industry reports, manufacturer supplied information. A majority of check valve failures are caused by improper application. Failure modes are identified for swing and lift check valves. Failures involving improper seating and valve disc stuck comprised the largest percentage of failures.

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Effects of ultrasonic instrumentation with different scaler-tip angulations on the shear bond strength and bond failure mode of metallic orthodontic brackets

  • Bonetti, Giulio Alessandri;Parenti, Serena Incerti;Ippolito, Daniela Rita;Gatto, Maria Rosaria;Checchi, Luigi
    • 대한치과교정학회지
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    • 제44권1호
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    • pp.44-49
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    • 2014
  • Objective: To evaluate the effects of ultrasonic instrumentation with different scaler-tip angulations on the shear bond strength (SBS) and bond failure mode of metallic orthodontic brackets. Methods: Adhesive pre-coated metallic brackets were bonded to 72 extracted human premolars embedded in autopolymerizing acrylic resin. The teeth were randomly divided into 3 groups (n = 24 each) to undergo no treatment (control group) or ultrasonic instrumentation with a scaler-tip angulation of $45^{\circ}$ ($45^{\circ}$-angulation group) or $0^{\circ}$ ($0^{\circ}$-angulation group). SBS was tested in a universal testing machine, and adhesive remnant index (ARI) scores were recorded. The Kruskal-Wallis test and Mann-Whitney U-test were used for statistical analysis. Results: The control group had a significantly higher mean SBS value than the treated groups, which showed no significant differences in their mean SBS values. The ARI scores were not significantly different among the groups. Conclusions: Ultrasonic instrumentation around the bracket base reduces the SBS of metallic orthodontic brackets, emphasizing the need for caution during professional oral hygiene procedures in orthodontic patients. The scaler-tip angulation does not influence the SBS reduction and bond failure mode of such brackets.

Roof collapse of shallow tunnel in layered Hoek-Brown rock media

  • Yang, X.L.;Li, K.F.
    • Geomechanics and Engineering
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    • 제11권6호
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    • pp.867-877
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    • 2016
  • Collapse shape of tunnel roof in layered Hoek-Brown rock media is investigated within the framework of upper bound theorem. The traditional collapse mechanism for homogeneous stratum is no longer suitable for the present analysis of roof stability, and it would be necessary to propose a curve failure mode to describe the velocity discontinuity surface in layered media. What is discussed in the paper is that the failure mechanism of tunnel roofs, consisting of two different functions, is proposed for layered rock media. Then it is employed to investigate the impending roof failure. Based on the nonlinear Hoek-Brown failure criterion, the collapse volume of roof blocks are derived with the upper bound theorem and variational principle. Numerical calculations and parametric analysis are carried out to illustrate the effects of different parameters on the shape of failure mechanism, which is of overriding significance to the stability analysis of tunnel roof in layered rock media.

전동차 고속차단기 고장 분석을 위한 FMECA 기법 (FMECA Procedure for Failure Analysis of Train High-Speed Circuit Breaker)

  • 김성렬;문용선;최규형
    • 한국산학기술학회논문지
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    • 제16권5호
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    • pp.3370-3377
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    • 2015
  • 전동차는 대용량 교통수단으로서 정시 운행 및 높은 안전성이 요구되기 때문에, 고장 분석을 체계적으로 수행하여 신뢰도를 향상시키기 위한 수단으로서 고장 영향의 심각도 및 치명도를 정량적으로 평가하는 FMECA (Failure Modes, Effects and Criticality Analysis) 기법이 적용되고 있다. 그러나, 아직까지 전동차에 특화된 FMECA 규격 및 절차는 정립되어 있지 않고 자동차 산업 등 다른 산업분야의 FMECA 규격을 그대로 적용하고 있기 때문에 전동차의 고유한 운영 및 유지보수 여건을 충분히 반영하지 못하고 있다. 본 논문에서는 산업계 각 분야에서 적용되고 있는 FMECA 규격에 대한 분석을 토대로, 전동차 분야에 적합한 FMECA 기법으로서 고장 영향 분석과 치명도 분석을 단계별로 나누어 수행하고 고장 영향의 심각도에 중점을 두어 치명도를 분석하는 기법을 제시하였다. 제안 기법을 전동차의 핵심 안전 장치인 고속차단기에 적용하여 도시철도 현장에서의 15년 동안의 전동차 유지보수 데이터를 이용하여 분석한 결과, 고속차단기 부품 중에서 특히 아크 슈트의 절손이 심각도 3등급, 치명도 5등급으로 위험도가 가장 높았으며, 뒤를 이어서 전자변 파손 및 접촉 불량, 실린더 파손 등이 심각도 3등급, 치명도 4등급으로 위험도가 높은 것으로 나타났다. 이상의 분석 결과는 전동차 고속차단기의 설계 및 유지보수 업무의 개선에 활용할 수 있다.

복합화력발전기의 신뢰도 기반 유지보수를 위한 확률론적 FMECA 평가 (Stochastic FMECA Assessment for Optimal RCM of Combustion-Turbine Generating Unit)

  • 주재명;이승혁;신준석;김진오
    • 전기학회논문지
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    • 제56권2호
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    • pp.254-259
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    • 2007
  • PM(Preventive Maintenance) can avail the generating unit to reduce cost and gain more profit in a competitive supply-side power market. So, it is necessary to perform reliability analysis on the power systems in which reliability is essential. Thus, to schedule optimal PM planning based on reliability that is defined RCM(Reliability-Centered Maintenance), FMECA(Failure Mode Effects and Criticality Analysis) assessment is very important. Therefore, in this paper, the procedure of FMECA assessment for optimal RCM is proposed by probabilistic approach using real historical failure data of combustion-turbine generators in Korean power systems. The stochastic FMECA is performed based on the effects of probable failure modes of combustion-turbine generating unit.

스마트 폰의 소프트웨어 보안성 분석을 위한 FTA와 FMEA의 통합적 방법 (An Integrative Method of FTA and FMEA for Software Security Analysis of a Smart Phone)

  • 김명희;;박만곤
    • 정보처리학회논문지:컴퓨터 및 통신 시스템
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    • 제2권12호
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    • pp.541-552
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    • 2013
  • 최근 우리 생활에 스마트 기술의 빠른 전파 때문에 정보 과학 및 기술 분야에 있어서는 스마트 폰의 소프트웨어 보안성이 중요한 이슈가 되고 있다. 보안성 중요 시스템인 스마트 폰은 은행 서비스, 유비쿼터스 홈 관리, 항공 고객의 검색 등의 서비스 시스템에 이용되기 때문에 비용의 리스크, 손실의 리스크, 이용가능 리스크, 그리고 사용상의 리스크에 관련 되어 있다. 스마트 폰의 보안성 이슈는 이들의 관찰된 고장들을 사용하여 소프트웨어 장애 분석을 하는 것이 핵심 접근 방법이다. 본 연구에서는 손으로 조작하는 디바이스들의 수렴하는 보안성과 신뢰성 분석 기법을 얻기 위해서 결함 트리 분석 (FTA)와 고장 모드 효과 분석(FMEA)을 사용하여 스마트 폰의 소프트웨어 보안성 분석을 위한 하나의 유효한 통합적 프레임 워크를 제안한다. 그리고 만약 하나의 고장 모드 효과 분석이 더욱 더 간단해지면 스마트 디바이스들의 보안성 개선뿐만 아니라 고장효과 의 감소를 위해서 제안된 통합적인 프레임 워크는 핵심 해법이 됨을 논의한다.

ISO14971 기반 FMEA를 이용한 중환자실내 인공호흡기 신뢰성 관리 (Reliability Management of Mechanical Ventilator in Intensive Care Unit Using FMEA Based on ISO14971)

  • 김현준;김원규;김태종;서지영
    • 대한의용생체공학회:의공학회지
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    • 제44권1호
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    • pp.19-24
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    • 2023
  • Due to the spread of COVID-19, many patients with severe respiratory diseases have occurred worldwide, and accordingly, the use of mechanical ventilators has exploded. However, hospitals do not have systematic risk management, and the Medical Device Regulation also provides medical device risk management standards for manufacturers, but does not apply to devices in use. In this paper, we applied the Failure Mode Effects Analysis (FMEA) risk analysis technique based on the International Standard ISO 14971 (Medical Devices-Application of risk management to medical devices) for 85 mechanical ventilators of a specific model in use in hospitals. Failure modes and effects of each parts were investigated, and risk priority was derived through multiplication of each score by preparing criteria for severity, occurrence, and detection for each failure mode. As a result, it was confirmed that the microprocessor-based Patient Unit/Monitoring board in charge of monitoring scored the highest score with 36 points, and that reliability management is possible through systematic risk management according to priority.

Yield and Fracture of Paper

  • Park, Jong-moon;James L. Thorpe
    • 펄프종이기술
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    • 제31권5호
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    • pp.57-72
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    • 1999
  • Traditional theories of the tensile failure of paper have assumed that uniform strain progresses throughout the sheet until an imperfection within the structure causes a catastrophic break. The resistance to tensile elongation is assumed to be elastic , at first, throughout the structure, followed by an overall plastic yield. However, linear image strain analysis (LISA) has demonstrated that the yield in tensile loading of paper is quite non-uniform throughout the structure, Traditional theories have failed to define the flaws that trigger catastrophic failure. It was assumed that a shive or perhaps a low basis weight area filled that role. Studies of the fracture mechanics of paper have typically utilized a well-defined flaw around which yield and failure could be examined . The flaw was a simple razor cut normal to the direction of tensile loading. Such testing is labeled mode I analysis. The included fla in the paper was always normal to the tensile loading direction, never at another orientation . However, shives or low basis weight zones are likely to be at random angular orientations in the sheet. The effects of angular flaws within the tensile test were examined. The strain energy density theory and experimental work demonstrate the change in crack propagation from mode I to mode IIas the initial flaw angle of crack propagation as a function of the initial flaw angle is predicted and experimentally demonstrated.

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Damage Index of Steel Members under Severe Cyclic Loading

  • Park, Yeon-soo;Han, Suk-yeol;Suh, Byoung-chal;Jeon, Dong-ho;Park, Sun-joon
    • Computational Structural Engineering : An International Journal
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    • 제3권1호
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    • pp.9-17
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    • 2003
  • This paper aims at investigating the damage process of steel members leading to the failure under strong repeated loading, proposing the damage index using various factors related to the damage, and developing the analysis method for evaluating the damage state. Cantilever-type steel members were analyzed under uniaxial load and combined with a constant axial load, considering a horizontal displacement history. In analyzing the models, loading patterns and steel types (SS400, SM570, Posten80) were considered as main parameters. From the analysis results, the effects of parameter on the failures mode, the deformation capacity, the damage process are also discussed. Each failure process was compared as steel types. Consequently, the failure of steel members under strong repeated loading was determined by loading. Especially it was seen that the state of the failure is closely related to the local strain.

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