• 산업기술연구
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• 제22권B호
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• pp.79-88
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• 2002

This paper deals with a case study on the process improvement and the layout design of a boiler factory with FactoryCAD. Firstly, two alternatives of job reallocation are suggested with the understanding of problems in current process. The layout planning for these new alternatives is carried out by simple procedure and the detailed analyses are performed by the aid of FactoryCAD program. The result shows that the new layout plan brings on about 10% reduction of travel distance. The utilization of FactoryCAD program can simplify the process of layout design.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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• pp.301-306
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• 2001

Applying life cycle assessment in PCB (printed circuit board) production, most of environmental impacts come from outside-factory-process due to power generation, especially, and other raw material productions. Relatively, small environmental impacts of inside-factory-process make it difficult to compare them. To overcome this problem allocating environmental impacts of outside-factory-process on inside-factory-process. It helps to identify the environmental impacts of each process and find sources of environmental impacts. Also, life cycle assessment shows reduction of environmental impacts after copper recycling process.

• International journal of advanced smart convergence
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• 제11권4호
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• pp.273-278
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• 2022

Uncertainty is increasing around the world due to COVID-19 and Ukraine crisis. In this situation, each company is making countless efforts to survive. In Korea, smart factory projects targeting small and medium-sized businesses with difficulties have been continuously promoted. As for the smart factory business that has been promoted so far, the base expansion of the smart factory is also steadily increasing as the number of companies carrying out the project is increasing. It was also found that it contributed to productivity improvement and quality improvement. Despite these positive aspects, difficulties and operational problems are also appearing in the process of promoting smart factories. In this study, we investigated and analyzed operational problems and difficulties in the process of promoting smart factories. In addition, improvement plans for problems were presented according to the contents of this analysis, and improvement plans were presented by classifying them into introduction and supply companies, considering that the smart factory business is formed in the form of a consortium between introduction and supply companies.

• 대한건축학회논문집:구조계
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• 제35권6호
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• pp.139-146
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• 2019

The modular building system is a type of prefabricated construction method, and is an industrialized building system that transports, assembles, and completes a three-dimensional module manufactured in a factory to the site. The economics of a modular building system where 50 to 80% of the entire process takes place in a modular factory is dominated by productivity of the factory manufacturing process. Since the building of the module is finished by the combination of unit parts produced by each material, it is necessary to manage the process in each module unit. However, currently marketed process control programs do not reflect the features of these modular methods. In this paper, we introduce Modular Factory Design software(MFD 2019) that can make modular unit production plan which reflects production base(modular factory) and production target(application and number of modular units). In order to verify software compatibility and reliability, two production plans with different production methods were formulated and simulated.

• International Journal of Internet, Broadcasting and Communication
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• 제14권3호
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• pp.91-100
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• 2022

Major developed countries are seriously considering smart factories to increase their manufacturing competitiveness. Smart factory is a customized factory that incorporates ICT in the entire process from product planning to design, distribution and sales. This can reduce production costs and respond flexibly to the consumer market. The smart factory converts physical signals into digital signals, connects machines, parts, factories, manufacturing processes, people, and supply chain partners in the factory to each other, and uses the collected data to enable the smart factory platform to operate intelligently. Enhancing personalized value is the key. Therefore, it can be said that the success or failure of a smart factory depends on whether big data is secured and utilized. Standardized communication and collaboration are required to smoothly acquire big data inside and outside the factory in the smart factory, and the use of big data can be maximized through big data analysis. This study examines big data analysis and standardization in smart factory. Manufacturing innovation by country, smart factory construction framework, smart factory implementation key elements, big data analysis and visualization, etc. will be reviewed first. Through this, we propose services such as big data infrastructure construction process, big data platform components, big data modeling, big data quality management components, big data standardization, and big data implementation consulting that can be suggested when building big data infrastructure in smart factories. It is expected that this proposal can be a guide for building big data infrastructure for companies that want to introduce a smart factory.

• 한국안전학회지
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• 제37권5호
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• pp.22-32
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• 2022

The domestic smart factory is being built and spread rapidly, mainly by mid-sized companies and large enterprises according to the government's active introduction and support policy. But these factories only promote production system and efficiency, so harmfulness and risk factors are not considered. Therefore, to derive harmful risk factors in terms of industrial safety for 12,983 government-supported smart factory workplaces from 2014 to 2019, industrial accident status analysis compared workplaces with automation facilities and government-supported workplaces with automation facilities. Also, to reduce risks associated with domestic smart factory processes, twenty government-supported workplaces with automation facilities underwent analysis, evaluating risks through a status survey using the process evaluation table. In addition, the status survey considered region, size, industry, construction level, and accident rate; the difference in risk according to the structure of the process was confirmed. Based on the smart factory process evaluation results, statistical analysis confirmed that serial, parallel, and hybrid structures pose different risk levels and that the risks of mixed structures are greater. Finally, safety control system application was presented for risk assessment and reduction in the smart factory process, reflecting the results of disaster analysis and actual condition investigation.

• 한국전자통신학회논문지
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• 제12권6호
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• pp.1071-1080
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• 2017

최근 4차 산업혁명과 스마트 팩토리라는 용어를 뉴스나 매체를 통해 자주 들을 수 있다. 하지만 스마트 팩토리에 대한 정보와 어떻게 스마트 팩토리를 구축해야 하는지에 대한 구체적인 가이드라인이 없기 때문에 기업들로부터 외면 받고 있다. 스마트 팩토리의 구축은 도입 목적을 고려하여 회사의 규모에 적합하게 수행되어야한다. 기존 논문 연구에서 국내 대 중 소기업들을 대상으로 스마트 팩토리 성공구축 사례들을 분석 하였다. 사례분석 결과, 대기업의 경우 일부공장을 대상으로 시범적으로 스마트 팩토리를 구축한 후 성공적으로 평가될 시 전체공장으로 확대시키는 전략이 효과적이다. 중소기업의 경우, 낮은 수준의 스마트 팩토리 구축레벨에서 높은 수준의 구축레벨로 업그레이드하는 것이 효과적이다. 본 논문에서는 전통제조업체를 1개 선정하고, 3D가상공정설계를 통해 병목 구간과 개선이 필요한 공정을 파악한 후 센서를 설치한다. 최종적으로 센서를 통해 수집 된 데이터를 분석한 후 공정을 개선하고, 생산성이 향상된 스마트 팩토리를 구축하여 그 효과를 검증해 보고자 한다.

• 융합정보논문지
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• 제8권2호
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• pp.233-238
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• 2018

중소기업 및 영세기업들은 생산관리 뿐만 아니라 설비, 안전, 에너지 관리 측면에서 중소기업의 운영 관리를 위해서 다양한 시도를 하고 있다. 그러나, 중소기업은 투자 여력이 없어 중소기업의 경영 개선과 생산성 향상을 위한 스마트팩토리 구축이 쉽지 않은 상황이다. 본 논문에서는 중소기업에서 현재 운영 중인 공장 장비를 부분적으로 연동하는 스마트팩토리를 구축 알고리즘을 제안한다. 제안 알고리즘은 중소기업의 스마트팩토리 환경을 단계적으로 구축하여 운영할 수 있도록 전체 제조 공정 중 제품 정보와 출시 정보를 IoT 장치에 이용하여 수집 보관 관리 처리 하도록 하고 있다. 또한, 제안 알고리즘은 장치간 인증 정보를 중앙의 서버가 중앙집중식으로 관리함으로써 IoT 장치 수에 상관없이 IoT간 연계를 자동화하는 특징이 있다. 성능평가 결과, 제안 알고리즘은 스마트팩토리 환경을 구축하기 전의 공장 프로세스와 효율성을 평가한 결과 13.7% 향상된 결과를 얻었고, 공장 내 제품 처리 시간도 19.8% 향상된 결과를 얻었다. 또한, 공정 프로세스에 투입된 인력 투입 비용도 37.1% 감소된 결과를 얻었다.

• International journal of advanced smart convergence
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• 제13권2호
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• pp.265-275
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• 2024

Smart factory is a remarkable development from traditional manufacturing systems to data-based smart manufacturing systems that can connect and process data continuously, collected from machines, production equipment to production and business processes, capable of supporting workers in making decisions or performing work automatically. Smart factory is the key and center of the fourth industrial revolution, combining improvements in traditional manufacturing activities with digital technology to help factories achieve greater efficiency, contributing to increased revenue and reduce operating costs for businesses. Besides, the importance of smart factories is to make production more quality, efficient, competitive and sustainable. Businesses in Vietnam are in the process of learning and applying smart factory models. However, the number of businesses applying the pine factory model is still limited due to many barriers and difficulties. Therefore, in this paper we conduct a survey to assess the needs and current situation of businesses in applying smart factories and propose some specific solutions to develop and promote application of smart factory model in Vietnamese businesses.

• 국제지역연구
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• 제20권2호
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• pp.85-111
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• 2016

최근, 글로벌 반도체기업들의 중국내 직접투자가 지속적으로 증가하고 있다. 특히, 중국내에서 제조를 위한 공장설립이 늘고 있으며, 이는 저렴한 인건비를 활용하기 위한 차원보다는 늘어나는 중국내 수요에 대응하려 투자하고 있다. 이에 따라 본 연구에서는 한국과 대만 글로벌 반도체기업들에 대한 중국내 직접투자 배경과 과정에 대해서 살펴보았다. 조사결과 삼성반도체는 1996년 Suzhou에 후 공정 공장을 설립하였으나 전 공정의 일괄생산방식으로 투자한 것은 2014년 Xian공장이었다. 그리고 SK하이닉스는 2006년 Wuxi에 처음 공장을 설립하였으며 이후 2009년 중국기업과 합작으로 후 공정 공장인 Hitech Semiconductor를 설립하였고 이어 2015년 Chongqing에 후 공정 공장을 설립하였다. 아울러 TSMC는 2004년 Shanghai에서 처음 공장을 가동하였으며 나아가 2018년에 Nanjing공장이 완공예정이다. 마지막으로 UMC는 2000년대 초반 중국 현지기업인 HJT에 지분을 소유하는 방식으로 중국에 진출하였으며, 이후 직접투자로 빠르면 2016년 말 Xiamen공장이 완공된다. 결과적으로 각사 대부분은 주로 중국시장을 공략하기 위한 목적으로 중국에 공장설립을 한 것으로 나타났으나 이외에도 삼성반도체는 리스크 관리 그리고 SK하이닉스는 상계관세를 회피하기 위한 목적이 있었다. 본 연구결과를 토대로 다른 반도체기업들에 차후 중국내 직접투자에 있어 도움이 되는 전략적 시사점들을 제시하였다.