• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.9-14
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• 1994

The modern CNC machine require increasingly an exact monitoring and control of cutting process. They are to make final taret which construct full automation factories as unmanned system. In this study, we decided that we develop new techique to monitor and detect tool breakage on the machining operation using face milling machine with multi-point throwaway tips. The technology in which the tool is illuminated by an beam of Laser is used by image of tool fracture through CCD camera.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.9
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• pp.4149-4155
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• 2013

High speed machining for higher cutting speed and feedrate lead to a increase of surface quality and material removal rate. This paper presents a study of the influence of cutting conditions on the vibration characteristics obtained by machining with face milling cutter for high speed machining. In this paper, Taguchi experimental design method which is based on orthogonal array table was applied to study vibration characteristics with high speed face milling cutter. The experimental conditions used orthogonal array of $L_{27}(3^{13})$. In this work, design and analysis of experiments is conducted to study the effects of these parameters on the vibration by using the S/N ratio, analysis of variance. Four cutting parameters namely, feed rate, champer length, cutting speed, and depth of cut were optimized with consideration of vibration characteristics.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.759-762
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• 2000

In order to reduce lead-time and cost, recently the technology of Rapid Prototyping and Manufacturing (PR/M) has been used widely. So various RP/M methods have been developed and these systems commercialized several years ago. But we have carried out rapid product, such as sphere, by the milling process instead of RP system. in the case of sphere with three-dimensional shape. the machining method using conventional milling machine has resulted in some troubles because of its deformation and lack of stiffness which is due to usual work piece set up method. In this paper, the feasibility of milling process which is divided into two steps such as the-upper-and-1ower-face milling process using supporting material were investigated and suggested.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1997.10a
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• pp.248-253
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• 1997

The ideal surface roughness is obtained by tool geometry and feed rate in face milling. however actual surface roughness is affected by various factors such as cutting conditions. vibration and used tool. To improve the quality and productivity of the machining parts, lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of surface roughness. This experimental investigation is mainly focused on the characteristics of surface roughness in multi-insert milling using TiN coated tool.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.7
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• pp.155-160
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• 2001

A milling process with 45 degree chamfered inserts produces a perfect flat surface only in theory. It is due to many unwanted factors including thermal effect, dynamic effect, the problem of the controller used and the problem of accuracy of the machine tool. In this study, introduced is a method to improve the surface roughness by redesigning of the chamfer angle of the insert, which traditionally has been 45 degree. First, the relationship between the fixed machine coordinate and the relative coordinate on the insert is derived. This transfer matrix is used to determine the new insert angle to maximize the flatness of the machined surface. A newly designed insert is manufactured, and used to carry out the experiment. It is proved that she insert designed by the proposed method produced a much flatter surface than a traditional one.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.78-82
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• 2001

This paper presents the numerical analysis and experimental verification to know the metal cutting burr formation mechanism in face milling operation. Finite element method are applied to predict the 2-D burr formation process prediction. Face milling process are adjusted to analyze the characteristics of burr shapes according to various cutting conditions. The cutting parameters were investigated with cutting speed, feed rate, depth of cut. Through a few experiments, various burr types are classified according to its shape and properties.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.717-720
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• 2000

Burr makes troubles on manufacturing process due to of deburring cost, quality of products and automation. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, we classified the burr type and developed data bases to predict burr formation result. This program will be used to predict burr type and geometry at a specified location. Simulation results on deformation strain and temperature are also available. Also algorithm which calculate the exit angle is proposed.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.12
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• pp.120-129
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• 1995

This study introduces a tool wear monitoring technology in face milling operation comprised of an unsupervised neural network. The monitoring system employs two types of sensor signal such as cutting force and acceleration in sensory detection state. The RMS value and band frequency energy of the sensor signals are calculated for te input patterns of neural network. ART2 neural network, which is capable of self organizing without supervised learning, is used for clustering of tool wear states. The experimental results show that tool wear can be effectively detected under various cutting conditions without prior knowledge of cutting processes.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.1
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• pp.71-79
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• 2004

The deformed layers generated in face milling works were comparatively investigated to type 316L and nitrogen(N)-added type 316LN stainless steels. In order to characterize mechanical properties between type 316L and type 316LN, high-temperature tensile tests were conducted with different temperatures: R.T to $700^{\circ}C$. The cutting forces of three components, Fx, Fy and Fz were measured using a tool dynamometer through the face milling cutting tests. The deformed layers were measured by micro-hardness tests along deformed layers. The results of mechanical properties showed that type 316LN was superior to type 316L. The deformed layers of two steels were generated in the 1501m-3001m ranges, and type 316L was higher than type 316LN. The reason for this is due to the high strength properties by nitrogen effect. It was found that deformed structures were well observed for type 316L, but were minutely observed for type 316LN in this cutting conditions.

• Advances in materials Research
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• v.9 no.3
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• pp.189-202
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• 2020

The objective of the present work is to investigate the effect of cutting parameters (Vc, fz and ap) on tool life and the level of vibrations velocity in the machined part during face milling operation of hardened AISI 52100 steel. Dry-face milling has been achieved in the annealed (28 HRc) and quenched (55 HRc) conditions using multi-layer coating micro-grain carbide inserts. Statistical analysis based on the Response surface methodology (RSM) and ANOVA analysis have been conducted through a plan of experiments methodology using a reduced Taguchi table (L9) in order to obtain engineering models for tool life and vibration velocity in the workpiece for both heat treatment conditions. The results show that the cutting speed has a dominant influence on tool life for both soft and hard part. Cutting speed and feed per tooth is the most significant parameters for vibration levels. Comparing the experimental values with those predicted by the developed engineering models of tool life and levels of vibrations velocity, a good correlation has been obtained (between 97% and 99%) in annealed and hard conditions.