• 제목/요약/키워드: Fabrication tolerance

검색결과 103건 처리시간 0.025초

편심측정 결과가 반영된 몬테카를로 시뮬레이션을 이용한 적외선 광학계 조립정렬 공차 할당 기법 (Tolerance Allocation Method for IR Optics Fabrication Using Monte-Carlo Simulation Based on Measured Reflective Eccentricity)

  • 유재은
    • 한국광학회지
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    • 제22권4호
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    • pp.161-169
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    • 2011
  • 본 논문에서는 광학 민감도가 큰 IR 광학계의 조립정렬과정에서 목표 성능을 만족시키기 위한 조립정렬 허용범위를 설정하는 방법을 제시하였다. 조립정렬 과정에서 편심측정기를 이용하여 각각의 광학소자에 대한 반사 편심량을 측정할 수 있다. 측정된 값을 이용하여 몬테카를로 시뮬레이션을 수행하였고 이를 이용하여 조립 정렬 이후의 광학계의 성능을 예측하였다. 시뮬레이션 결과와 실제 제작된 광학계의 광학 성능을 비교하여 본 논문에서 제시한 공차 할당 기법의 타당성을 확인하였다.

Fabrication Tolerance of InGaAsP/InP-Air-Aperture Micropillar Cavities as 1.55-㎛ Quantum Dot Single-Photon Sources

  • Huang, Shuai;Xie, Xiumin;Xu, Qiang;Zhao, Xinhua;Deng, Guangwei;Zhou, Qiang;Wang, You;Song, Hai-Zhi
    • Current Optics and Photonics
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    • 제4권6호
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    • pp.509-515
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    • 2020
  • A practical single photon source for fiber-based quantum information processing is still lacking. As a possible 1.55-㎛ quantum-dot single photon source, an InGaAsP/InP-air-aperture micropillar cavity is investigated in terms of fabrication tolerance. By properly modeling the processing uncertainty in layer thickness, layer diameter, surface roughness and the cavity shape distortion, the fabrication imperfection effects on the cavity quality are simulated using a finite-difference time-domain method. It turns out that, the cavity quality is not significantly changing with the processing precision, indicating the robustness against the imperfection of the fabrication processing. Under thickness error of ±2 nm, diameter uncertainty of ±2%, surface roughness of ±2.5 nm, and sidewall inclination of 0.5°, which are all readily available in current material and device fabrication techniques, the cavity quality remains good enough to form highly efficient and coherent 1.55-㎛ single photon sources. It is thus implied that a quantum dot contained InGaAsP/InP-air-aperture micropillar cavity is prospectively a practical candidate for single photon sources applied in a fiber-based quantum information network.

프리팹 교량의 DfMA를 위한 디지털엔지니어링 모델 정의 (Definition of Digital Engineering Models for DfMA of Prefabricated Bridges)

  • 두이-쿠엉 응구옌;노기태;심창수
    • 한국BIM학회 논문집
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    • 제12권1호
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    • pp.10-22
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    • 2022
  • Prefabricated bridges require strict management of tolerance during fabrication and assembly. In this paper, digital engineering models for prefabricated bridge components such as deck, girder, pier, abutment are suggested to support information delivery through the life-cycle of the bridge. Rule-based modeling is used to define geometry of the members considering variable dimensions due to fabrication and assembly error. DfMA(design for manufacturing and assembly) provides the rules for ease of fabrication and assembly. The digital engineering model consists of geometry, constraints and corresponding parameters for each phase. Alignment and control points are defined to manage tolerances of the prefabricated bridge during fabrication and assembly. Quality control by digital measurement of dimensions was also considered in the model definition. A pilot bridge was defined virtually to validate the suggested digital engineering models. The digital engineering models for DfMA showed excellent potential to realize prefabricated bridges.

Digital engineering models for prefabricated bridge piers

  • Nguyen, Duy-Cuong;Park, Seong-Jun;Shim, Chang-Su
    • Smart Structures and Systems
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    • 제30권1호
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    • pp.35-47
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    • 2022
  • Data-driven engineering is crucial for information delivery between design, fabrication, assembly, and maintenance of prefabricated structures. Design for manufacturing and assembly (DfMA) is a critical methodology for prefabricated bridge structures. In this study, a novel concept of digital engineering model that combined existing knowledge of DfMA with object-oriented parametric modeling technologies was developed. Three-dimensional (3D) geometry models and their data models for each phase of a construction project were defined for information delivery. Digital design models were used for conceptual design, including aesthetic consideration and possible variation during fabrication and assembly. The seismic performance of a bridge pier was evaluated by linking the design parameters to the calculated moment-curvature curves. Control parameters were selected to consider the tolerance control and revision of the digital models. Digitalized fabrication of the prefabricated members was realized using the digital fabrication model with G-code for a concrete printer or a robot. The fabrication error was evaluated and the design digital models were updated. The revised fabrication models were used in the preassembly simulation to guarantee constructability. For the maintenance of the bridge, the as-built information was defined for the prefabricated bridge piers. The results of this process revealed that data-driven information delivery is crucial for lifecycle management of prefabricated bridge piers.

흡수 회절격자를 가지는 복소결합 다중양자우물 DFB 레이저의 회절격자 구조의 최적화 (Optimization of Grating Structures in Complex-Coupled MQW DFB Lasers with Absorptive Gratings)

  • 조성찬;이동찬;김부균
    • 전자공학회논문지D
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    • 제36D권7호
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    • pp.80-91
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    • 1999
  • 흡수 회절결자를 가지는 복소결합 다중양자우물 구조의 DFB 레이저가 작은 문턱이득, 좋은 변조 특성 그리고 작은 선폭계수를 보이며 또한 큰 제작 공차를 가지는 최적의 복소 회절격자 구조를 보였다. 이러한 구조를 찾기 위해 확장된 새로운 층 방법을 사용하여 복소 결합계수와 복소결합계수비를 계산하였으며 흡수 회절격자 층에서의 모달 손실을 포함하는 문턱이득을 직각사각형과 사다리꼴 회절격자에 대하여 계산하였다. 제안된 여러 구조에 대한 계산 결과의 비교를 통하여 작은 문턱이득과 큰 제작 공차를 얻기 위한 설계 지침을 얻었다. 제안된 여러 구조 중에서 이중 회절격자 층 방법을 이용한 구조중 흡수 회절격자가 윗층에 있는 구조가 복소 결합계수의 크기와 문턱이득에 대한 제작 공차가 가장 컸다. 복소결합계수비에 대한 제작 공차는 모든 구조에서 매우 큰 값을 가지고 있어 회절격자 설계시 중요한 고려 대상이 아님을 볼 수 있었다.

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깊이 식각된 다중모드 간섭 영역으로 구성된 광전력 분배기 및 결합기의 설계 (Design of optical power splitters and couplers composed of deeply etched multimode interference section)

  • 김정욱;정영철
    • 전자공학회논문지D
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    • 제34D권4호
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    • pp.62-72
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    • 1997
  • The optical power splitter/couplers based on MMI(multimode interference) in GaAs/AlGaAs are studied. We presetn a design of optical power splitter/couplers, which have deeply etched multimode waveguide. The properties and fabrication tolerance on the etching depth, multimode waveguide width are simulatedusing a FD-BPM (finite difference beam propgation method). Proposed 1*N optical of designed device is 0.7dB smaller than the optical power splitter with a shallowly etched MMI section. For 0.5dB excess loss, the predicted fabrication tolerance is 0.6.mu.m on the multimode waveguide width of the 14 optical power splitter with a deeply etched MMI section. Also excess loss and uniformity of poposed 32*32 optical power coupler are below 0.3dB. The excess loss of proposed 32*32 optical power coupler is 2dB smaller than the optical power coupler with a shallowly etched MMI section. It is shown that the optical power splitters/couplers with a deeply etched mMI section have low loss, good uniformity, and improved fabriction tolerance.

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Relationship between Surface Sag Error and Optical Power of Progressive Addition Lens

  • Liu, Zhiying;Li, Dan
    • Current Optics and Photonics
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    • 제1권5호
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    • pp.538-543
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    • 2017
  • Progressive addition lenses (PAL) have very wide application in the modern glasses market. The unique progressive surface can make a lens have progressive refractive power, which can meet the human eye's different needs for distance-vision and near-vision. According to the national glasses fabrication standard, the difference between actual optical power after fabrication and nominal design value should be less than 0.1D over the lens effective area. The optical power distribution of PAL is determined directly by the surface. Consequently, the surface processing accuracy requirement is proposed. Beginning from the surface expressions of progressive addition lenses, the relationship equations between the surface sag and optical power distribution are derived. They are demonstrated through tolerance analysis and test of an example progressive addition lens with addition of 2.09D (5.46D-7.55D). The example addition surface is fabricated under given accuracy by a single-point diamond ultra-precision machine. The optical power of the PAL example is tested with a focal-meter after fabrication. The optical power addition difference between test result and design nominal value is 0.09D, which is less than 0.1D. The derived relationship between the surface error and optical power is verified from the PAL example simulation and test result. It can provide theoretical tolerance analysis proof for the PAL surface fabricating process.

쩨르니케 계수의 민감도에 바탕을 둔 광부품 제작 및 조립 공차의 최적 관리 (Optimal Management of Fabrication and Assembly Tolerance of Optical Systems by Analyzing Its Influence on Zernike Coefficients)

  • 김현숙;김진승
    • 한국광학회지
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    • 제26권4호
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    • pp.209-216
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    • 2015
  • 광부품 제작 및 조립 과정을 고려하여 완성된 광학계의 성능을 최적화하는 공차분석 방법을 제안하고 이를 적외선 광각 광학계에 적용하여 그 유용성을 확인하였다. 이 방법은 광학계에서 나오는 파면 오차를 쩨르니케 다항식으로 전개하고, 전개 계수인 쩨르니케 계수가 광부품 및 조립정렬 변수에 대해 변화하는 정도를 나타내는 민감도를 분석한다. 이 민감도를 바탕으로 광부품 제작 공차를 최적값으로 정하고 최선의 조립정렬 보상자를 고른다. 이 방법은 광부품의 제작 및 조립정렬 공차를 최적값으로 잡고, 또 그러한 공차에 의한 성능저하를 예측하고, 대비하므로 실제로 완성될 광학계의 성능을 최상으로 높일 수 있고, 또 정확하게 예측할 수 있다.

Embedded Resistor 적용을 위한 Organic 기판 위에 균일한 두께의 형상을 갖는 저항체의 제조공정과 편차에 대한 조사 (Investigation on Fabrication Process and Tolerance of Resistance Body with A Uniform Thickness Shape on Organic Substrate for Application of Embedded Resistor)

  • 박화선
    • 대한전자공학회논문지SD
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    • 제45권4호
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    • pp.72-77
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    • 2008
  • 본 논문에서는 Embedded resistor 적용을 위한 오개닉 기판 위에 캐버티(Cavity) 공정에 의해서 형성된 균일한 두께를 갖는 저항체의 제조 방법과 저항편차에 대해서 조사했다. 기존의 스크린 프린팅에 의해서 발생하는 PCB의 위치에 따른 저항값의 편차를 개선하기 위하여 캐버티 공정을 소개했다. 원하는 모양과 부피를 갖는 저항은 스크린 프린팅과 페이스트를 이용하여 cavity 공정에 의해 정확하게 형성되어 졌다. 이 방법은 PCB의 생산 공정시간을 줄일 수 있고, 스크린 프린팅의 정밀도에 의한 큰 영향 없이 빠르게 공정 조건을 배치할 수 있으므로써 생산량을 개선시킬 수 있다.

Fabrication of Micromachined Ceramic Thin-Film Pressure Sensors for High Overpressure Tolerance

  • Chung, Gwiy-Sang
    • 한국반도체및디스플레이장비학회:학술대회논문집
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    • 한국반도체및디스플레이장비학회 2002년도 추계학술대회 발표 논문집
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    • pp.59-63
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    • 2002
  • This paper reports on the fabrication process and characteristics of a ceramic thin-film pressure sensor based on Ta-N strain-gauges for harsh environment applications. The Ta-N thin-film strain-gauges are sputter-deposited on a thermally oxidized micromachined Si diaphragms with buried cavities for overpressure tolerance. The proposed device takes advantage of the good mechanical properties of single-crystalline Si as a diaphragm fabricated by SDB and electrochemical etch-stop technology, and in order to extend the temperature range, it has relatively higher resistance, stability and gauge factor of Ta-N thin-films more than other gauges. The fabricated pressure sensor presents a low temperature coefficient of resistance, high-sensitivity, low non-linearity and excellent temperature stability. The sensitivity is 1.21 ~ 1.097 mV/V.kgf/$\textrm{cm}^2$ in temperature ranges of 25~ $200^{\circ}C$ and a maximum non-linearity is 0.43 %FS.

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