• Journal of Information Processing Systems
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• v.19 no.1
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• pp.109-117
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• 2023

Defect detection is one of the key factors in fabric quality control. To improve the speed and accuracy of denim fabric defect detection, this paper proposes a defect detection algorithm based on cascading feature extraction architecture. Firstly, this paper extracts these weight parameters of the pre-trained VGG16 model on the large dataset ImageNet and uses its portability to train the defect detection classifier and the defect recognition classifier respectively. Secondly, retraining and adjusting partial weight parameters of the convolution layer were retrained and adjusted from of these two training models on the high-definition fabric defect dataset. The last step is merging these two models to get the defect detection algorithm based on cascading architecture. Then there are two comparative experiments between this improved defect detection algorithm and other feature extraction methods, such as VGG16, ResNet-50, and Xception. The results of experiments show that the defect detection accuracy of this defect detection algorithm can reach 94.3% and the speed is also increased by 1-3 percentage points.

• Journal of Information Processing Systems
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• v.16 no.5
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• pp.1008-1014
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• 2020

Aiming at the defect detection quality of denim fabric, this paper designs an improved algorithm based on the optimized Gabor filter. Firstly, we propose an improved defect detection algorithm of jean fabric based on the maximum two-dimensional image entropy and the loss evaluation function. Secondly, 24 Gabor filter banks with 4 scales and 6 directions are created and the optimal filter is selected from the filter banks by the one-dimensional image entropy algorithm and the two-dimensional image entropy algorithm respectively. Thirdly, these two optimized Gabor filters are compared to realize the common defect detection of denim fabric, such as normal texture, miss of weft, hole and oil stain. The results show that the improved algorithm has better detection effect on common defects of denim fabrics and the average detection rate is more than 91.25%.

• The Journal of Information Systems
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• v.32 no.4
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• pp.149-162
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• 2023

Purpose In the textile industry, fabric defects significantly impact product quality and consumer satisfaction. This research seeks to enhance defect detection by developing a transformer-based deep learning image segmentation model for learning high-dimensional image features, overcoming the limitations of traditional image classification methods. Design/methodology/approach This study utilizes the ZJU-Leaper dataset to develop a model for detecting defects in fabrics. The ZJU-Leaper dataset includes defects such as presses, stains, warps, and scratches across various fabric patterns. The dataset was built using the defect labeling and image files from ZJU-Leaper, and experiments were conducted with deep learning image segmentation models including Deeplabv3, SegformerB0, SegformerB1, and Dinov2. Findings The experimental results of this study indicate that the SegformerB1 model achieved the highest performance with an mIOU of 83.61% and a Pixel F1 Score of 81.84%. The SegformerB1 model excelled in sensitivity for detecting fabric defect areas compared to other models. Detailed analysis of its inferences showed accurate predictions of diverse defects, such as stains and fine scratches, within intricated fabric designs.

• KSII Transactions on Internet and Information Systems (TIIS)
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• v.14 no.2
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• pp.687-701
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• 2020

In the production of industrial fabric, it needs automatic real-time system to detect defects on the fabric for assuring the defect-free products flow to the market. At present, many visual-based methods are designed for detecting the fabric defects, but they usually lead to high false alarm. Base on this reason, we propose a Sobel operator combined with patch statistics (SOPS) algorithm for defects detection. First, we describe the defect detection model. mean filter is applied to preprocess the acquired image. Then, Sobel operator (SO) is applied to deal with the defect image, and we can get a coarse binary image. Finally, the binary image can be divided into many patches. For a given patch, a threshold is used to decide whether the patch is defect-free or not. Finally, a new image will be reconstructed, and we did a loop for the reconstructed image to suppress defects noise. Experiments show that the proposed SOPS algorithm is effective.

• International Journal of Fuzzy Logic and Intelligent Systems
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• v.2 no.1
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• pp.89-93
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• 2002

This paper introduces a vision-based on-line fabric inspection methodology of woven textile fabrics. Current procedure for determination of fabric defects in the textile industry is performed by human in the off-line stage. The advantage of the on-line inspection system is not only defect detection and identification, but also 벼ality improvement by a feedback control loop to adjust set-points. The proposed inspection system consists of hardware and software components. The hardware components consist of CCD array cameras, a frame grabber and appropriate illumination. The software routines capitalize upon vertical and horizontal scanning algorithms characteristic of a particular deflect. The signal to noise ratio (SNR) calculation based on the results of the wavelet transform is performed to measure any deflects. The defect declaration is carried out employing SNR and scanning methods. Test results from different types of defect and different style of fabric demonstrate the effectiveness of the proposed inspection system.

• Smart Media Journal
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• v.11 no.11
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• pp.92-98
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• 2022

Identifying defects in textiles is a key procedure for quality control. This study attempted to create a model that detects defects by analyzing the images of the fabrics. The models used in the study were deep learning-based VGGNet and ResNet, and the defect detection performance of the two models was compared and evaluated. The accuracy of the VGGNet and the ResNet model was 0.859 and 0.893, respectively, which showed the higher accuracy of the ResNet. In addition, the region of attention of the model was derived by using the Grad-CAM algorithm, an eXplainable Artificial Intelligence (XAI) technique, to find out the location of the region that the deep learning model recognized as a defect in the fabric image. As a result, it was confirmed that the region recognized by the deep learning model as a defect in the fabric was actually defective even with the naked eyes. The results of this study are expected to reduce the time and cost incurred in the fabric production process by utilizing deep learning-based artificial intelligence in the defect detection of the textile industry.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.92-99
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• 2003

Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60％ of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

• Proceedings of the KIEE Conference
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• 1988.07a
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• pp.959-962
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• 1988

This paper describes an automatic visual inspection system for fabric defects based on pattern recognition techniques. The inspection for fabric defects can be separated into three sequences of operations which are the detection of fabric defects[1], the classification of figures of fabric defects, and the classification of fabric defects. Comparing projections of defect-detected images with the predefined complex, the classification accuracy of figures of fabric defects was found to be 95.3 percent. Employing the Bayes classifier using cluster shade in SGLDM and variance in decorrelation method as features, the classification accuracy of regional figure defects was found to be 82.4 percent. Finally, some experimental results for line and dispersed figures of fabric defects are included.

• Journal of Information Processing Systems
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• v.8 no.2
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• pp.359-374
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• 2012

In this paper, we propose a new machine vision algorithm for automatic defect detection on patterned textures with the help of texture-periodicity and the Jensen-Shannon Divergence, which is a symmetrized and smoothed version of the Kullback-Leibler Divergence. Input defective images are split into several blocks of the same size as the size of the periodic unit of the image. Based on histograms of the periodic blocks, Jensen-Shannon Divergence measures are calculated for each periodic block with respect to itself and all other periodic blocks and a dissimilarity matrix is obtained. This dissimilarity matrix is utilized to get a matrix of true-metrics, which is later subjected to Ward's hierarchical clustering to automatically identify defective and defect-free blocks. Results from experiments on real fabric images belonging to 3 major wallpaper groups, namely, pmm, p2, and p4m with defects, show that the proposed method is robust in finding fabric defects with a very high success rates without any human intervention.

• Journal of Advanced Navigation Technology
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• v.26 no.2
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• pp.113-118
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• 2022

Motivated by people highlighting important phrases while reading or taking notes we propose a neural network training method by highlighting defective pixel areas to classify effectively defect types of images with complex background textures. To verify our proposed method we apply it to the problem of classifying the defect types of tire band fabric images that are too difficult to classify. In addition we propose a backlight highlighting technique which is tailored to the tire band fabric images. Backlight highlighting images can be generated by using both the GradCAM and simple image processing. In our experiment we demonstrated that the proposed highlighting method outperforms the traditional method in the view points of both classification accuracy and training speed. It achieved up to 13.4% accuracy improvement compared to the conventional method. We also showed that the backlight highlighting technique tailored for highlighting tire band fabric images is superior to a contour highlighting technique in terms of accuracy.